Volkswagen Golf Service & Repair Manual: Rear brakes
| Assembly overview - rear brakes: |
 Note
| Use the brake filling and bleeding equipment -VAS 5234- to
draw off brake fluid from the brake fluid reservoir. |
| Before removing a brake caliper or disconnecting a brake
hose, fit brake pedal depressor -V.A.G 1869/2- (when doing this,
release pressure in system). |
|
|
|
| 1 - |
Splash plate for brakes |
| Allocation ⇒Electronic Parts Catalogue (ETKA) |
| Never remove brake discs from wheel hub by force. If necessary use
penetrating fluid, because otherwise brake discs can be damaged. |
| When worn, renew on both sides of axle. |
| Remove brake caliper and brake carrier prior to removing. |
| Do not disconnect brake hose when changing pads. |
| Removing and installing
→ Chapter |
| Following repair or replacement, perform “Basic setting” using
→ Vehicle
diagnostic tester. |
| 6 - |
Multi-point socket head bolt |
| Remove and install using socket insert -T10035-
→ Fig.. |
| Always renew after removing |
| Thickness: 11 mm not including backplate. |
| Wear limit: 2 mm not including backplate. |
| Checking thickness
→ Booklet. |
| Always renew on both sides of an axle. |
| Removing and installing
→ Chapter |
| Thickness: 11 mm not including backplate. |
| Wear limit: 2 mm not including backplate. |
| Checking thickness
→ Booklet. |
| Always renew on both sides of an axle. |
| Removing and installing
→ Chapter |
| Fitted only on inner brake pad |
| Ensure correct installation position |
| 14 - |
Retaining spring for brake hose to bracket |
| 15 - |
Brake hose with banjo union and banjo bolt |
| Connection to brake caliper, 35 Nm |
| Connection to brake line, 14 Nm |
| 19 - |
Hexagon socket head bolt |
| Removing and installing
→ Chapter |
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Special tools and workshop equipment required
Vehicle diagnosis, testing and information system -VAS 5051-
Tool set for brake bleeding -VAS 6564-
...
Other materials:
Emptying fuel tank when fuel pump is intact
Special tools and workshop equipment required
Removal wedge -3409-
Remote control -V.A.G 1348/3A-
Test instrument adapter/DSO (5-pin) -VAS 5565-
Fuel extractor -VAS 5190-
Fuel extractor -VAS 5190 A- for ...
Installing to engine and gearbox support
Special tools and workshop equipment required
Support plate -VW 309-
Gearbox support -VW 353-
Shackle -10 - 222 A /12-
Lifting tackle -2024 A-
Eye bolt -3368-
Engine and gearbox support ...
Moving mechatronic unit for dual clutch gearbox -J743- into removal position
by hand
Note
Only if you cannot set the mechatronic unit to removal position with
the vehicle diagnostic tester, you must set the unit by hand to removal
position.
Sometimes, the mechatronic unit cannot be removed. In this case, the
gear actuator for 6th gear ...
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Removing and installing brake caliper, front brakes PC57 and C60
Removing and installing brake pads or linings