VW Golf manuals

Volkswagen Golf Service & Repair Manual: Preparing new windows for installing

  Note
–  Clean all round edge of window over a width of 20 mm with cleaning solution -D 009 401 04-.
–  Then rub edge of window dry using a lint-free cloth.
  WARNING
The ceramic coating on the window is not glass or paint primer! The ceramic coating must be primed before application of adhesive sealing compound! Use only glass and paint primer D 009 200 02!
   
–  Using applicator -D 009 500 25--1-, apply glass and paint primer -2- evenly in one pass.
  Drying time approx. 10 minutes
 

Preparing new windows for installing

Preparing new windows for installing

  Note
The distance between glass/paint primer as well as adhesive bead and the outer edge of the windscreen differs in the lower area of the windscreen.
–  Up to -dimension a- = 150 mm measured from lower edge of windscreen the distance between the adhesive bead and the outer edge is -dimension b- = 6 mm.
–  From this point down to the bend the distance amounts to -dimension d- = 20 mm.
–  At half distance between dimension a and the bend -dimension c- must be 10 mm.
Preparing old undamaged windows for fitting
Cutting back adhesive bead   WARNING Keep bonding surface free of dirt and grease. ...

Preparing body flange for fitting
  WARNING Keep bonding surface free of dirt and grease. Do not treat bonding surface with activator ...

Other materials:

Removing and installing subframe without steering rack, except for e-Golf
Special tools and workshop equipment required     Torque wrench -V.A.G 1332-   Engine and gearbox jack -V.A.G 1383 A- ...

Introduction
This chapter contains information on the following subjects:  → Locking and unlocking the driver door manually  → Locking the front passenger door and rear doors manually  → Unlocking the tailgate manually  → Unlocking the selector lever lock manually If the vehicl ...

Assembly overview - wheel housing trim, saloon
  Note The illustration shows the wheel housing trim on the left side. The right-hand side is similar (mirror image of left-hand side). I: Vehicles without side padding II: Vehicles with side padding 1 -  Wheel housing tri ...

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