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Volkswagen Golf Service & Repair Manual: Pre-treatment of bonded surfaces when renewing laser-welded roofs

Volkswagen Golf Service & Repair Manual / General information, paint / General notes / Pre-treatment of bonded surfaces when renewing laser-welded roofs

Using P180-grade sandpaper, dry-sand cathodic dip primer on bonding surface for roof → Item down to bare metal.
 

Pre-treatment of bonded surfaces when renewing laser-welded roofs

–  Using P180-grade sandpaper, dry-sand bonding surface for roof pillars → Item down to bare metal.
  Note
Prime any bare metal surfaces outside the bonding surface → Item using 2-pack wash primer -LHV 043 000 A2-, and then apply 2-pack HS Performance surfacer.
–  Clean bonding area using silicon remover.
–  Renew roof → Body - centre, roof, frame; Rep. gr.51.
 

Pre-treatment of bonded surfaces when renewing laser-welded roofs

Pre-treatment of bonded surfaces when renewing laser-welded roofs

1 -  2-pack glass adhesive
2 -  Roof
3 -  Glass and paint primer
4 -  2-pack body adhesive
5 -  Roof pillar/side panel
6 -  Area sanded down to bare metal
Instructions for work on underbody and stone chip protection
  Note   The structure of the underbody and stone chip protection is to be reconstructed to conform to the original condition in appearance an ...

Corrosion protection measures for wing surface in contact with wheel housing liner
  Note   The corrosion protection measure is to be carried out in the groove of the wing of all new replacement parts which have not had the additional sealant applied ...

Other materials:

Connecting brake lines to hydraulic unit, RHD vehicles
On hydraulic unit: 1 -  From hydraulic unit to rear left brake caliper.  -  Identification: Ш 5.25 mm and flare nut with thread M 10 x 1 2 -  From hydraulic u ...

Assembly overview - front side airbag
1 -  Backrest frame 2 -  Hook For attaching side airbag to backrest frame 3 -  Front side airbag Driver side: with side airbag igniter on driver side -N199- Front passenger side: with side airbag igniter o ...

Checking valve guides
Special tools and workshop equipment required     Universal dial gauge bracket -VW 387-   Dial gauge -VAS 6079-   ...

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