VW Golf manuals

Volkswagen Golf Service & Repair Manual: O-ring

Use only O-rings that are resistant to refrigerant R134a and related refrigerant oils. O-rings are no longer colour-coded. Coloured and black O-rings are used.
Check that the O-rings used have the correct internal diameters.
→ Rep. gr.87
→ Parts catalogue
Never reuse O-rings.
Before installing, moisten O-rings lightly with refrigerant oil (PAG oil).
  Note
When purging components with compressed air and nitrogen, always collect the gas mixture exiting the component with suitable exhaust gas extraction equipment (workshop fume extractor).
After completion of repair work screw sealing caps (with seals) onto valve and service connections.
Before operating the air conditioning system. Check the vehicle-specific charge quantities → Rep. gr.87.
Do not top up a charged refrigerant circuit; discharge refrigerant present and recharge system.
Basics for working on refrigerant circuit
Observe instructions specific to the workplace; → Volkswagen ServiceNet; Handbooks; Service handbook; Environmental protection. Refrigerant from air c ...

Before operating the air conditioning system after recharging with refrigerant
After installing a new air conditioner compressor or filling with fresh refrigerant oil (e.g. after blowing out refrigerant circuit), turn compressor pulley 10 r ...

Other materials:

Assembly overview - short noise insulation
  Note The removal and installation procedures may have to be modified slightly depending on engine fitted. 1 -  Short noise insulation Removing –  Remove bolts -2- and -3- –  Pull out noise ...

Repairing rain and light sensor, TRW
The housings for the rain and light sensors -G397- from various manufacturers differ. The sensor housing with lens unit is always supplied as a replacement part in separate parts with retaining clips. In vehicles which do not require the ...

Installing engine
Procedure Engine/gearbox assembly secured to engine support T10497.   Note Renew bolts that are tightened with specified tightening angle. Renew self-locking nuts and bolts ...

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