Volkswagen Golf Service & Repair Manual: Moving mechatronic unit for dual clutch gearbox -J743- into removal position
by hand
Note
| Only if you cannot set the mechatronic unit to removal position with
the vehicle diagnostic tester, you must set the unit by hand to removal
position. |
| Sometimes, the mechatronic unit cannot be removed. In this case, the
gear actuator for 6th gear/ reverse gear is
»caught« at the »top left« of the
gearbox housing -arrow-. |
| The »sticking« gear actuator must now be
pressed by hand into a »removal position«.
The cover on the selector shaft must be removed for this. |
| – |
Reinsert mechatronic unit completely into gearbox and secure it with
a bolt. |
| – |
Move selector lever to “P” position. |
| |
|
|
| – |
Remove cover for parking lock -1-
→ Chapter. |
Caution
| Risk of causing permanent damage by mechatronic unit
falling out. |
| After the next work step, the mechatronic unit is
free and could fall out. If it has not already been
done, secure mechatronic unit on gearbox with 1 bolt to
prevent it from falling down. |
|
|
|
|
| – |
Working through opening, push selector fork for 6th
gear/ reverse gear towards side -arrow-. |
|
|
|
| This presses back the »sticking«
gear actuator -arrow- and the
mechatronic unit can be removed. |
| – |
Remove mechatronic unit. |
|
|
|
| – |
After work on mechatronic unit has been completed and
mechatronic unit has been installed, fill up with gear oil via
parking lock
→ Chapter. |
| – |
Install cover for parking lock -1-
→ Chapter. |
|
|
|
Special tools and workshop equipment
required
Vehicle diagnostic tester
Us ...
Assembly overview - selector mechanism ...
Other materials:
Checking the coolant level and refilling coolant
Fig. 195 In the engine compartment: mark
on the coolant expansion tank
Fig. 196 In the engine compartment: coolant
expansion tank cap
First read and observe the introductory information
and safety warnings The warning lamp for the engine coolant will light up
if the engine coolant leve ...
Connecting brake lines to hydraulic unit, RHD vehicles
On hydraulic unit:
1 -
From hydraulic unit to rear left brake caliper.
-
Identification: Ш 5.25 mm and flare nut with thread M 10 x 1
2 -
From hydraulic u ...
Removing and installing actuator
Removing
–
Removing tank flap unit
→ Chapter
–
To get access to connector, remove right luggage compartment side
trim
→ General body repairs, interior; Rep. gr.70
–
Separate ...
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Removing and installing mechatronic unit for dual clutch gearbox -J743
Selector mechanism