Volkswagen Golf Service & Repair Manual: Moving mechatronic unit for dual clutch gearbox -J743- into removal position
by hand
Note
| Only if you cannot set the mechatronic unit to removal position with
the vehicle diagnostic tester, you must set the unit by hand to removal
position. |
| Sometimes, the mechatronic unit cannot be removed. In this case, the
gear actuator for 6th gear/ reverse gear is
»caught« at the »top left« of the
gearbox housing -arrow-. |
| The »sticking« gear actuator must now be
pressed by hand into a »removal position«.
The cover on the selector shaft must be removed for this. |
| – |
Reinsert mechatronic unit completely into gearbox and secure it with
a bolt. |
| – |
Move selector lever to “P” position. |
| |
|
|
| – |
Remove cover for parking lock -1-
→ Chapter. |
Caution
| Risk of causing permanent damage by mechatronic unit
falling out. |
| After the next work step, the mechatronic unit is
free and could fall out. If it has not already been
done, secure mechatronic unit on gearbox with 1 bolt to
prevent it from falling down. |
|
|
|
|
| – |
Working through opening, push selector fork for 6th
gear/ reverse gear towards side -arrow-. |
|
|
|
| This presses back the »sticking«
gear actuator -arrow- and the
mechatronic unit can be removed. |
| – |
Remove mechatronic unit. |
|
|
|
| – |
After work on mechatronic unit has been completed and
mechatronic unit has been installed, fill up with gear oil via
parking lock
→ Chapter. |
| – |
Install cover for parking lock -1-
→ Chapter. |
|
|
|
Special tools and workshop equipment
required
Vehicle diagnostic tester
Us ...
Assembly overview - selector mechanism ...
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Note
The turn signal switch -E2-, cruise control system switch
-E45- and intermittent wiper switch -E22- are combined to form
the steering column combination switch -E595-.
These switches cannot be separated.
...
Front brakes
Item
PR No.
1ZF
1
Brake caliper
FS
III (15”)
2
Brake pad,
thickness
mm
12
Brake pad, wear limit
without backplate
mm
2
3
Brak ...
Removing and installing inner door cover
Special tools and workshop equipment
required
Note
Removal and installation are described only for the left
cover. The right side is similar.
Removing
...
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Removing and installing mechatronic unit for dual clutch gearbox -J743
Selector mechanism