VW Golf manuals

Volkswagen Golf Service & Repair Manual: Instructions for use of flanging tool

Unbolt relevant brake line at brake caliper or wheel brake cylinder; catch escaping brake fluid and dispose of this as per regulations.
   
–  Cut through brake line at a suitable point (straight, freely accessible section) using pipe cutter -2-.
–  Remove section to be renewed.
–  Degrease brake line surface.
 

Instructions for use of flanging tool

–  Clamp brake line in set of grips -4- so that approx. 50 mm project from plastic jaws.
–  Clamp scraper -3- into a drill and place it onto brake line.
–  At slow drill speed and with gentle pressure on brake line, scrape coating off brake line.
Length of scraping is determined by stop in scraper.
–  Pull scraper off brake line and remove scrapings.
 

Instructions for use of flanging tool

–  Remove grip wrench and slide brake line nut -D- onto brake line.
 

Instructions for use of flanging tool

–  Slide brake line -B- up to stop -A- in flanging tool.
  Note
Brake line must be positioned against stop when the hexagon socket head bolts are tightened, or the flange will not be formed correctly.
–  Tighten brake line in flanging tool until brake line can no longer be moved. Fold up stop -A- and now tighten hexagon socket head bolts diagonally using special wrench -C-.
 

Instructions for use of flanging tool

–  Turn spindle as far as stop in flanging tool.
–  Turn spindle back again.
–  Unscrew hexagon socket head bolts in diagonal sequence.
–  Remove brake line from flanging tool, then clean and inspect brake line and flange.
Briefly flush the section of brake line remaining in the vehicle:
–  Connect brake filling and bleeding unit -VAS 5234-, connect bleeder bottle hose to brake line flange and allow brake filling and bleeding unit -VAS 5234- to run briefly until a little brake fluid has run through.
–  Blow out new brake line to be inserted with compressed air.
 

Instructions for use of flanging tool

–  Join brake lines using connector -E-.
–  Install brake line.
–  Bleed brake system → Chapter.
 

Instructions for use of flanging tool

Assembly overview - flanging tool
The flanging tool for brake lines -VAS 6056- can be used to flange brake lines with an outer pipe diameter of 5 mm without damaging the coating. In certain cases ...

Hydraulic system
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Other materials:

Removing and installing rear interior light/reading light
Removing   Caution Danger of damage to component surfaces. When using leverage tools, mask visible areas of the component with commercially available adhesive tape. ...

Lights, lamps, switches outside
Operation and safety notes for gas discharge bulbs –  If repairs are to be made to the headlight with gas discharge bulbs, observe the following: Notes on dangerous high voltage/currents →& ...

Wire strippers -VAS 1978/3-
Wire strippers -VAS 1978/3- serve as a means of stripping insulation off wires and cutting wires in the correct manner. Wire strippers -VAS 1978/3- are included in wiring harness repair set -VAS 1978 B- and previous versions. ...

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