Volkswagen Golf Service & Repair Manual: Installing repair kit for headlight housing, does not apply for LED
headlights
| Special tools and workshop equipment
required |
|
|
|
| Torque wrench -V.A.G 1783- |
|
|
|
| Torque screwdriver -VAS 6494- |
 Note
| If retaining tabs broke off the headlights, they can be
renewed using the repair kit for headlight housing. There is
therefore no need to renew the entire headlight. |
| There are different repair kits available for the left and
right headlight
→ Electronic Parts Catalogue. |
| Removal and installation are described for the left side.
Removal and installation on the right side are carried out in
the same way. |
| – |
Remove headlight whose retaining tab is broken
→ Chapter. |
| – |
Remove remaining parts of broken retaining tab from
headlight housing. |
|
|
|
| – |
Fit retaining tab -1- of repair kit to
headlamp and secure it with bolt -2-. |
| – |
Install headlight and align it flush to body contour. |
| – |
Check headlight setting and adjust headlight if necessary
→ Booklet36.1 |
| → Chapter „Assembly overview – repair kit for headlight housing, does
not apply for LED headlights“ |
Note
Removal and installation are described for the left side.
Removal and installation on the right side are carried out in
the same way.
...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1783-
...
Other materials:
Removing and installing fuse holder B -SB-
Removing
–
With ignition switched off, disconnect earth cable from
battery
→ Chapter.
–
Press release tabs -arrow- and
detach cover -1- ...
Cleaning off excess adhesive
–
Use adhesive remover -D 002 000. 10- as cleaning agent.
Observe the appropriate safety precautions when performing this
work.
WARNING
When cleaning the vehicle interior, do not press
...
Assembly tools for single wire seals
The assembly tools serve as a means of sliding the single
wire seals fully into the contact housing without damage and
thereby assure complete sealing between single wire and contact
housing.
Four assembly tools for single wire seals are ...
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Removing and installing front turn signal bulb -M5-/-M7- (gas discharge
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Installing repair kit for headlight housing, LED headlights only