VW Golf manuals

Volkswagen Golf Service & Repair Manual: General notes

Cleanliness specifications for working on the auxiliary heater and fuel system
When working on the fuel supply and injection system, pay careful attention to the following “rules”:
Thoroughly clean all unions and surrounding areas before disconnecting.
Place removed parts on a clean surface and cover. Use only lint-free cloths.
Carefully cover opened components or seal if repairs cannot be carried out immediately.
Install clean components only. Do not remove replacement parts from packing until immediately before installing. Do not use parts that have not been stored in their packing (e.g. in tool boxes etc.).
When the system is open: Do not work with compressed air.
Do not move vehicle.
Immediately seal open lines and unions with clean plugs, for example from engine bung set -VAS 6122-.
Protect detached electrical connections against dirt and moisture and only connect when they are dry.
   
Identification
Engine number, engine data Engine code CJZA CJZB CYVA CYVB CHPA CMBA Emission standards EU 5 plus EU 5 plus EU 6 EU 6 EU ...

Repair instructions
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Other materials:

Removing and installing left temperature flap control motor -V158-, LHD vehicles
Special tools and workshop equipment required Vehicle diagnostic tester First carry out the following work: –  Switch off all electrical consumers. –  ...

Run-flat tyre system PAX, checking support ring
As with tyres, the support ring does not always need to be renewed after driving with a flat tyre.     If the following damage can be observed, renew the support ring: Broken par ...

Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB
Special tools and workshop equipment required     Assembly tool -T10479 A- Removing –  Remove toothed belt pulley for coolant pump →  ...

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