VW Golf manuals

Volkswagen Golf Service & Repair Manual: General notes

Cleanliness specifications for working on the auxiliary heater and fuel system
When working on the fuel supply and injection system, pay careful attention to the following “rules”:
Thoroughly clean all unions and surrounding areas before disconnecting.
Place removed parts on a clean surface and cover. Use only lint-free cloths.
Carefully cover opened components or seal if repairs cannot be carried out immediately.
Install clean components only. Do not remove replacement parts from packing until immediately before installing. Do not use parts that have not been stored in their packing (e.g. in tool boxes etc.).
When the system is open: Do not work with compressed air.
Do not move vehicle.
Immediately seal open lines and unions with clean plugs, for example from engine bung set -VAS 6122-.
Protect detached electrical connections against dirt and moisture and only connect when they are dry.
   
Identification
Engine number, engine data Engine code CJZA CJZB CYVA CYVB CHPA CMBA Emission standards EU 5 plus EU 5 plus EU 6 EU 6 EU ...

Repair instructions
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Other materials:

Emptying fuel tank if it is less than 3/4 full
Special tools and workshop equipment required Removal wedge -3409- Wrench -T10202- Torque wrench -V.A.G 1332- Fuel extractor -VAS 5190- Fuel extractor -VAS 5190 A- for E 85 fuel (not shown). &nb ...

General repair notes
Before starting work on the fuel supply system, the following steps must be performed: Before starting work, the extraction hose of a switched-on exhaust gas extraction system must be laid near to the assembly opening of the fuel t ...

Pre-bleeding brake system pressure accumulator -VX70-
Special tools and workshop equipment required     Sealing plug repair kit -1H0 698 311 A-   –  Connect commercially available b ...

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