VW Golf manuals

Volkswagen Golf Service & Repair Manual: Dismantling and assembling burner unit

Dismantling
–  Remove auxiliary heater → Chapter.
–  Dismantle auxiliary heater → Chapter.
   
–  Detach gasket -1- from blower housing.
–  Release and detach connector -2-.
–  Pull grommet -3- out of blower housing onto combustion pipe -4-, using only a little force, and at the same time lift burner unit off vertically upwards.
Assembling
 

Dismantling and assembling burner unit

Renew gasket -1- and grommet -3-.
–  Check sealing surfaces and clean if necessary.
Install in reverse order.
–  Make sure gasket -1- is positioned correctly and connector -2- is engaged securely.
  Note
To prevent a short circuit at wiring/line connections to glow plug with flame monitor -Q8- make sure that the seal/gasket -1- is positioned correctly and that the connector -2- is engaged correctly.
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
 

Dismantling and assembling burner unit

Connector pin assignment for auxiliary heater
1 -  6-pin connector Information on pin assignment can be found in the latest current flow diagram → Current flow diagrams, Electrical fau ...

Coolant circuit with auxiliary heater
...

Other materials:

Recycling and refuse law
  Note The laws and regulations listed below are valid in the Federal Republic of Germany. Other or additional laws and regulations may apply in other countries. Sources in other countries may be obtained from the ...

Test after driving for 10 minutes
First read and observe the introductory information and safety warningsReconnect the tyre filler hose and check the tyre pressure on the tyre pressure display ⑥. 1.3 bar (19 psi / 130 kPa) and lower: Do not drive on! The tyre cannot be sealed adequately with the breakdown set. ...

Assembly overview - rear window washer system, Golf
1 -  High-level brake light 2 -  Connection for washer fluid hose For rear window washer system. 3 -  Spray jet Removing and installing → Chapter Adjusting ...

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