VW Golf manuals

Volkswagen Golf Service & Repair Manual: Dismantling and assembling burner unit

Dismantling
–  Remove auxiliary heater → Chapter.
–  Dismantle auxiliary heater → Chapter.
   
–  Detach gasket -1- from blower housing.
–  Release and detach connector -2-.
–  Pull grommet -3- out of blower housing onto combustion pipe -4-, using only a little force, and at the same time lift burner unit off vertically upwards.
Assembling
 

Dismantling and assembling burner unit

Renew gasket -1- and grommet -3-.
–  Check sealing surfaces and clean if necessary.
Install in reverse order.
–  Make sure gasket -1- is positioned correctly and connector -2- is engaged securely.
  Note
To prevent a short circuit at wiring/line connections to glow plug with flame monitor -Q8- make sure that the seal/gasket -1- is positioned correctly and that the connector -2- is engaged correctly.
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
 

Dismantling and assembling burner unit

Connector pin assignment for auxiliary heater
1 -  6-pin connector Information on pin assignment can be found in the latest current flow diagram → Current flow diagrams, Electrical fau ...

Coolant circuit with auxiliary heater
...

Other materials:

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1 -  Centring clip 2 -  Retaining clip Qty. 2 3 -  Front side window Removing front side window → Chapter 4 -  Seal Integral part of front side window. ...

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Special tools and workshop equipment required     Assembly tool -T10478 B- Removing –  Detach toothed belt from camshafts → Chapter ...

Removing and installing relay and fuse carrier behind dash panel, RHD vehicles
Removing –  With ignition switched off, disconnect earth cable from battery → Chapter. –  Remove dash panel → General body repairs, interior; Rep. gr.70. ...

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