VW Golf manuals

Volkswagen Golf Service & Repair Manual: Dismantling and assembling burner unit

Dismantling
–  Remove auxiliary heater → Chapter.
–  Dismantle auxiliary heater → Chapter.
   
–  Detach gasket -1- from blower housing.
–  Release and detach connector -2-.
–  Pull grommet -3- out of blower housing onto combustion pipe -4-, using only a little force, and at the same time lift burner unit off vertically upwards.
Assembling
 

Dismantling and assembling burner unit

Renew gasket -1- and grommet -3-.
–  Check sealing surfaces and clean if necessary.
Install in reverse order.
–  Make sure gasket -1- is positioned correctly and connector -2- is engaged securely.
  Note
To prevent a short circuit at wiring/line connections to glow plug with flame monitor -Q8- make sure that the seal/gasket -1- is positioned correctly and that the connector -2- is engaged correctly.
Specified torque
→ Chapter „Assembly overview - auxiliary heater attachments“
 

Dismantling and assembling burner unit

Connector pin assignment for auxiliary heater
1 -  6-pin connector Information on pin assignment can be found in the latest current flow diagram → Current flow diagrams, Electrical fau ...

Coolant circuit with auxiliary heater
...

Other materials:

Without needing to purge refrigerant circuit of contaminants (e.g. damage in an accident); no refrigerant has escaped and no moisture or dirt has entered refrigerant circuit
Drain refrigerant circuit. –  Renew restrictor. Depending on vehicle –  Remove receiver or reservoir. –  Clean any dirt out of receiver or reservoir. ...

Removing and installing rear outer belt end fitting
Removing     –  Unscrew bolt -1- on belt end fitting -2-. Installing     The anti-rotation tab -arr ...

Information on steering
First read and observe the introductory information and safety warnings The steering should be locked every time you leave the vehicle to make it more difficult for the vehicle to be stolen. Electronic steering column lock Vehicles with Keyless Access: the steering column will be locked if ...

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