VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - valves

Assembly overview - valves

1 -  Inlet valve
Do not rework. Only lapping in is permitted.
Valve dimensions → Chapter
Checking valve guides → Chapter.
2 -  Exhaust valve
Do not rework. Only lapping in is permitted.
Valve dimensions → Chapter
Checking valve guides → Chapter.
3 -  Cylinder head
4 -  Valve stem seal
Renew → Chapter
5 -  Valve spring
Installation position → Fig.
6 -  Valve spring plate
7 -  Valve cotters
8 -  Roller rocker finger
Removing and installing → Chapter „Removing and installing camshaft housing“
Mark installation position for re-installation.
Check roller bearing for ease of movement.
Lubricate contact surfaces before installing.
9 -  Securing clip
For hydraulic compensation element.
10 -  Hydraulic compensation element
Do not interchange
Oil contact surface

 
     
Installation position of valve spring
The end with smaller diameter -a- must face towards valve spring plate.
The end with larger diameter -b- must face towards cylinder head.
 

Assembly overview - valves

Valve gear
...

Removing and installing camshaft control valve 1 -N205- and exhaust camshaft control valve 1 -N318-
  Note On engines with codes CMBA, CPVA, CXSA, CZCA and CPVB, only camshaft control valve 1 -N205- is installed. Removing ...

Other materials:

Checking
Switch off ignition. –  Connect manifold gauge (air conditioner service station). –  Read pressure gauge. It may display two results, A and B.     Ambie ...

Assembly overview - fog lights, GTI and GTD
1 -  Bolt Specified torque: 2 Nm 2 -  Bolt Specified torque: 2 Nm 3 -  Fog lights These LEDs cannot be renewed. If one of the LEDs fails, the entire fog light needs to ...

Safety precautions when working on high-voltage system
Danger to life due to high voltage The high-voltage system is under high voltage. There is a risk of severe or fatal injury due to electric shock. –  Persons with life-preserving or other electronic medical devices in or on their body must not perf ...

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