VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - valves

Assembly overview - valves

1 -  Inlet valve
Do not rework. Only lapping in is permitted.
Valve dimensions → Chapter
Checking valve guides → Chapter.
2 -  Exhaust valve
Do not rework. Only lapping in is permitted.
Valve dimensions → Chapter
Checking valve guides → Chapter.
3 -  Cylinder head
4 -  Valve stem seal
Renew → Chapter
5 -  Valve spring
Installation position → Fig.
6 -  Valve spring plate
7 -  Valve cotters
8 -  Roller rocker finger
Removing and installing → Chapter „Removing and installing camshaft housing“
Mark installation position for re-installation.
Check roller bearing for ease of movement.
Lubricate contact surfaces before installing.
9 -  Securing clip
For hydraulic compensation element.
10 -  Hydraulic compensation element
Do not interchange
Oil contact surface

 
     
Installation position of valve spring
The end with smaller diameter -a- must face towards valve spring plate.
The end with larger diameter -b- must face towards cylinder head.
 

Assembly overview - valves

Valve gear
...

Removing and installing camshaft control valve 1 -N205- and exhaust camshaft control valve 1 -N318-
  Note On engines with codes CMBA, CPVA, CXSA, CZCA and CPVB, only camshaft control valve 1 -N205- is installed. Removing ...

Other materials:

Assembly overview - axle beam
1 -  Cover 2 -  Bolt Renew after removing 50 Nm +45° 3 -  Bolt Renew after removing Tighten in unladen state → Chapter. ...

Assembly overview - sump and oil pump
  Note Metal shavings or a large quantity of small metal particles found during engine repair could indicate that the crankshaft bearings or conrod bearings are damaged. To avoid any subsequent damage, the following work must be carried out following the repair: Caref ...

Safety precautions when working on vehicles with high-voltage system
Risk of death due to high voltage The high voltage system carries high voltage. Electrical shocks will cause serious injuries or death. –  People having electronic medical devices for life support or health maintenance in or on their bodies are pro ...

© 2016-2021 Copyright www.vwgolf.org