VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - turbocharger

Assembly overview - turbocharger

1 -  Turbocharger
Removing and installing → Chapter
2 -  Bolt
8 Nm
3 -  Connection
4 -  O-ring
Renew
5 -  Gasket
Renew
6 -  Heat shield
7 -  Bolt
25 Nm
8 -  Bolt
8 Nm
9 -  Nut
Renew
14 Nm
10 -  Bolt
Renew
9 Nm
11 -  Securing clip
Renew
12 -  Operating lever
13 -  Lock nut
6 Nm
Secure with sealing paint
14 -  Charge air pressure controller -V465-
  Note
Note the following when installing!
There may be different types of charge air pressure controllers installed.
Removing and installing → Chapter

 
     

Assembly overview - turbocharger

1 -  Oil return line
2 -  O-ring
Renew
3 -  Bolt
9 Nm
4 -  O-ring
Renew
5 -  Bolt
9 Nm
6 -  Oil supply line
7 -  O-ring
Renew
8 -  Bolt
9 Nm
9 -  Bolt
Renew
5 Nm
10 -  O-ring
If damaged, renew crankcase breather hose → Item
11 -  Hose
For crankcase breather
12 -  Bolt
Renew
5 Nm
13 -  O-ring
If damaged, renew crankcase breather hose → Item
14 -  Turbocharger
Removing and installing → Chapter
15 -  Gasket
Renew
16 -  Coolant lines
Supply and return lines
17 -  Bolt
8 Nm
18 -  O-ring
Renew
19 -  Bolt
9 Nm
Turbocharger
...

Removing and installing turbocharger
Special tools and workshop equipment required     Engine bung set -VAS 6122-   ...

Other materials:

Introduction
This chapter contains information on the following subjects:  → Centre cover  → Wheel cover  → Wheel bolt caps Additional information and warnings: Cleaning and caring for the vehicle exterior Vehicle toolkit Changing a wheel Breakdown set WARN ...

Connecting brake pedal to brake servo
–  Hold ball head of push rod in front of mounting and push brake pedal in direction of brake servo, so that the ball head clicks into place. –  Check engagement by pulling briefly on brake pedal. ...

Instructions for use of flanging tool
Unbolt relevant brake line at brake caliper or wheel brake cylinder; catch escaping brake fluid and dispose of this as per regulations.     –  Cut through brake line at a suitable point (straigh ...

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