VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - toothed belt, engine codes CPTA, CHPA, CZEA, CZDA

Assembly overview - toothed belt, engine codes CPTA, CHPA, CZEA, CZDA

1 -  Toothed belt
Before removing, mark direction of rotation with chalk or felt-tipped marker pen.
Check for wear
Removing → Chapter
Installing (adjusting valve timing), CPTA, CZEA → Anchor
Installing (adjusting valve timing), CHPA, CZDA → Anchor
2 -  Bolt
25 Nm
3 -  Tensioning roller
Removal and installation involve removing engine support → Chapter.
4 -  Bolt
Renew
8 Nm + 45°
5 -  Cap
6 -  Bolt
Renew
50 Nm + 135°
7 -  Exhaust camshaft toothed belt pulley
With camshaft adjuster
Removing and installing camshaft adjuster → Chapter.
8 -  Guide sleeve
9 -  Inlet camshaft toothed belt pulley
With camshaft adjuster
Removing and installing camshaft adjuster → Chapter.
10 -  Bolt
Renew
50 Nm + 135°
11 -  O-ring
Renew
12 -  Plug
20 Nm
Renew
13 -  Spacer sleeve
With O-ring.
Renew O-ring.
14 -  Idler pulley
15 -  Bolt
45 Nm
16 -  Crankshaft pulley
Contact surface between toothed belt pulley and crankshaft must be free from oil
Fitting possible in one position only.
Plug for “TDC” drilling in cylinder block - specified torque
  Note
Renew O-ring if damaged.
–  Tighten bolt -arrow- to 30 Nm.
 

Assembly overview - toothed belt, engine codes CPTA, CHPA, CZEA, CZDA

Assembly overview - toothed belt cover
1 -  Lower toothed belt guard 2 -  Bolt 8 Nm 3 -  Engine support Specified torque a ...

Checking valve timing, engine codes CHPA, CMBA, CPVA, CXSA, CZCA, CPVB, CZDA
Special tools and workshop equipment required     Torque wrench -VAS 6583-   ...

Other materials:

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Assembly overview - front door window
  Note Only the left side is shown. The right side is similar. 1 -  Front door 2 -  Door window Removing and installing → Chapter. 3 -  Inner door cover Removing and insta ...

Tachograph
In many European countries there is an obligation to install and use a tachograph on vehicles (including passenger vehicles) that serve purely for commercial purposes to transport goods where their maximum permissible weight including drawbar trailer or ...

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