VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - toothed belt, engine codes CPTA, CHPA, CZEA, CZDA

Assembly overview - toothed belt, engine codes CPTA, CHPA, CZEA, CZDA

1 -  Toothed belt
Before removing, mark direction of rotation with chalk or felt-tipped marker pen.
Check for wear
Removing → Chapter
Installing (adjusting valve timing), CPTA, CZEA → Anchor
Installing (adjusting valve timing), CHPA, CZDA → Anchor
2 -  Bolt
25 Nm
3 -  Tensioning roller
Removal and installation involve removing engine support → Chapter.
4 -  Bolt
Renew
8 Nm + 45°
5 -  Cap
6 -  Bolt
Renew
50 Nm + 135°
7 -  Exhaust camshaft toothed belt pulley
With camshaft adjuster
Removing and installing camshaft adjuster → Chapter.
8 -  Guide sleeve
9 -  Inlet camshaft toothed belt pulley
With camshaft adjuster
Removing and installing camshaft adjuster → Chapter.
10 -  Bolt
Renew
50 Nm + 135°
11 -  O-ring
Renew
12 -  Plug
20 Nm
Renew
13 -  Spacer sleeve
With O-ring.
Renew O-ring.
14 -  Idler pulley
15 -  Bolt
45 Nm
16 -  Crankshaft pulley
Contact surface between toothed belt pulley and crankshaft must be free from oil
Fitting possible in one position only.
Plug for “TDC” drilling in cylinder block - specified torque
  Note
Renew O-ring if damaged.
–  Tighten bolt -arrow- to 30 Nm.
 

Assembly overview - toothed belt, engine codes CPTA, CHPA, CZEA, CZDA

Assembly overview - toothed belt cover
1 -  Lower toothed belt guard 2 -  Bolt 8 Nm 3 -  Engine support Specified torque a ...

Checking valve timing, engine codes CHPA, CMBA, CPVA, CXSA, CZCA, CPVB, CZDA
Special tools and workshop equipment required     Torque wrench -VAS 6583-   ...

Other materials:

Battery
(VRL007981; Edition 04.2015)   WARNING Danger of injury! Observe warning notices and safety regulations → Chapter!   ...

Removing and installing flap for charging bay
Removing     –  Removing radiator grille → Chapter –  Remove bolts -2-. –  Push flap for charging bay -1- towards side, -arrow a-. ...

Removing and installing fuse holder B -SB-
Removing –  With ignition switched off, disconnect earth cable from battery → Chapter.     –  Press release tabs -arrow- and detach cover -1- ...

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