VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - rear brake caliper

When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
New brake calipers are filled with brake fluid and are pre-bled.
   

Assembly overview - rear brake caliper

1 -  Brake caliper
2 -  Damper bushes
3 -  Guide pin
4 -  Cover caps
5 -  Hexagon socket head bolt
8 Nm
6 -  Parking brake motor
7 -  Sealing ring
Renew
8 -  Thrust nut
Removing and installing not possible
9 -  Sealing ring
Removing and installing not possible.
10 -  Piston
Removing and installing not possible.
11 -  Protective cap
Removing and installing → Chapter
  Note
The brake caliper does not need to be removed in order to renew the protective cap; do not unbolt the break hose.
12 -  Bleeder valve
Apply thin coat of assembly paste G 052 150 A2 to thread before screwing in.
10 Nm
13 -  Dust cap
Rear brake caliper
...

Removing and installing protective cap
Special tools and workshop equipment required     Removal wedge -3409-   ...

Other materials:

Special pliers with insert
The special pliers without insert -VAS 1978/1- with insert for special pliers -VAS 1978/2- is part of the wiring harness repair set -VAS 1978- and is used to crimp connectors during wiring harness repairs.   ...

Renewing rear bonded rubber bush for lower suspension link
Special tools and workshop equipment required Tube for wheel bearing -3345- Assembly tool -3348- Thrust plate -VW 401- Press tool -VW 411- Press tool -VW 412- Removing and installing to ...

Safety precautions when using testers and measuring instruments during a road test
Risk of injury through insecure testing and measuring instruments When the front passenger airbag is triggered in an accident, insufficiently secured testing and measuring instruments become dangerous projectiles. –  Secure testing and measuring in ...

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