VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with four-wheel drive

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel tank / Assembly overview - fuel tank, vehicles with four-wheel drive

Assembly overview - fuel tank, vehicles with four-wheel drive

1 -  Breather line
To activated charcoal filter
Do not kink
Clipped onto fuel tank
To pull off, press release button on connection.
Connect so it engages audibly
Press in again and then pull to check that plug-in connector is correctly engaged
2 -  Breather line
To activated charcoal filter
Do not kink
To pull off, press release button on connection.
Connect so it engages audibly
Press in again and then pull to check that plug-in connector is correctly engaged
3 -  Bolts
20 Nm
4 -  Fuel tank
Removing and installing → Chapter
5 -  Securing strap on left
6 -  Bolt
20 Nm
7 -  Nut
For heat shield
2 Nm
8 -  Heat shield
For fuel tank
9 -  Securing strap on right
10 -  Bolt
20 Nm
11 -  Fuel line
To engine.
Do not kink
Clipped onto fuel tank
To pull off, press release button on connection.
Connect so it engages audibly
Press in again and then pull to check that plug-in connector is correctly engaged
12 -  Fuel pump control unit -J538-
Removing and installing → Chapter
13 -  Bolt
8 Nm
14 -  Cap
Screw in until engages audibly
Secured to tank flap unit by means of retaining strap.
15 -  Bolt
For securing fuel filler neck.
For diverting electrostatic charge
8 Nm
Assembly overview - fuel tank, vehicles with fuel tank leak detection
1 -  Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 -  Earth connecti ...

Removing and installing fuel tank, vehicles with multi-link rear suspension and fuel tank leakage diagnosis function
Special tools and workshop equipment required     Torque wrench -V.A.G 1331-   ...

Other materials:

Assembly overview - drive shaft, constant velocity joint VL107
1 -  Bolt Renew after removing Loosening and tightening → Chapter Before fitting, clean the threads in the CV joint using a thread tap. 200 Nm +180° 2 -  ...

Testing quantity of fuel delivered
  Note Check fuel delivery rate as described in “Guided Fault Finding” function, vehicle diagnostic tester in “Guided Fault Finding” mode. Conditions for checking fuel delivery rate (in short): ...

Removing and installing ambient temperature sensor -G17
  Note The ambient temperature sensor -G17- is used for determining the outside temperature and as a switch-on condition of the auxiliary and supplementary heater via CAN bus. –  Removing and installing ambient temper ...

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