Volkswagen Golf Service & Repair Manual: Assembly overview - dual clutch
| 1 - | Hinge mounting |
| For large engaging lever “K 1” |
| Cannot be renewed. |
| 2 - | Ball pin |
| For small engaging lever “K 2” |
| Removing and installing → Anchor |
| 3 - | Shim “SK 1” |
| Determining thickness → Chapter |
| 4 - | Shim “SK 2” |
| Determining thickness → Chapter |
| 5 - | Small engagement bearings for “K 2” |
| 6 - | Dual clutch |
| Removing and installing → Chapter. |
| 7 - | Retaining ring |
| Always renew after removing. |
| 8 - | Hub |
| 9 - | Retaining ring |
| Renew |
| 10 - | Large engaging lever for “K 1” |
| With engagement bearing |
| Removing and installing → Chapter |
| 11 - | Upper section of bushing |
| For small engaging lever “K 2” |
| Is removed and installed together with small engaging lever and lower section of bushing |
| 12 - | Small engaging lever for “K 2” |
| Is removed and installed together with upper and lower section of bushing |
| Removing and installing → Chapter |
| 13 - | Bolts |
| Always renew after removing. |
| 8 Nm +90° |
| 14 - | Lower section of bushing |
| For small engaging lever “K 2” |
| Is removed and installed together with small engaging lever and upper section of bushing |
| 15 - | Oil seal for inner input shaft |
| Renewing → Chapter |
| 16 - | Input shaft seal |
| Renewing → Chapter |
Clutch
...
Removing dual clutch
Special tools and workshop equipment required
Hook -3438-
Engine bung set -VAS 6122-
Support device -T10323-
-T10356/5- ...
Other materials:
Assembly overview - brake servo/brake master cylinder, LHD vehicles
Note
Only use new brake fluid conforming to VW standard (VW 501 14).
1 -
Self-locking hexagon nut
Always renew after removing
Bolting sequence
U ...
Removing and installing brake servo, right-hand drive vehicle
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1410-
...
Notes on tow-starting
First read and observe the introductory information
and safety warningsVehicles should not be tow-started wherever possible.
Use jump leads to start the engine instead .
For technical reasons, the following vehicles cannot be tow-started:
Vehicles with an automatic gearbox.
Vehicle ...