VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - dual clutch

Assembly overview - dual clutch

1 -  Hinge mounting
For large engaging lever “K 1”
Cannot be renewed.
2 -  Ball pin
For small engaging lever “K 2”
Removing and installing → Anchor
3 -  Shim “SK 1”
Determining thickness → Chapter
4 -  Shim “SK 2”
Determining thickness → Chapter
5 -  Small engagement bearings for “K 2”
6 -  Dual clutch
Removing and installing → Chapter.
7 -  Retaining ring
Always renew after removing.
8 -  Hub
9 -  Retaining ring
Renew
10 -  Large engaging lever for “K 1”
With engagement bearing
Removing and installing → Chapter
11 -  Upper section of bushing
For small engaging lever “K 2”
Is removed and installed together with small engaging lever and lower section of bushing
12 -  Small engaging lever for “K 2”
Is removed and installed together with upper and lower section of bushing
Removing and installing → Chapter
13 -  Bolts
Always renew after removing.
8 Nm +90°
14 -  Lower section of bushing
For small engaging lever “K 2”
Is removed and installed together with small engaging lever and upper section of bushing
15 -  Oil seal for inner input shaft
Renewing → Chapter
16 -  Input shaft seal
Renewing → Chapter
Clutch
...

Removing dual clutch
Special tools and workshop equipment required Hook -3438- Engine bung set -VAS 6122- Support device -T10323- -T10356/5- ...

Other materials:

Emptying fuel tank with fuel tank more than 3/4 full, engine code CWVA
Special tools and workshop equipment required Removal wedge -3409- Wrench -T10202- Torque wrench -V.A.G 1332- Fuel extractor -VAS 5190- Fuel extractor -VAS 5190 A- for E 85 fuel (not shown). &nb ...

Removing broken front side window
Removal of a broken front side window is performed in the same manner as the removal of a broken rear window → Chapter.     Removing and installing rear side window   Note ...

Removing and installing activated charcoal filter
Removing –  Observe safety instructions → Chapter. –  Observe rules for cleanliness → Chapter. –  Remove rear right wheel →& ...

© 2016-2020 Copyright www.vwgolf.org