Volkswagen Golf Service & Repair Manual: Assembly overview - dual clutch
| 1 - | Hinge mounting |
| For large engaging lever “K 1” |
| Cannot be renewed. |
| 2 - | Ball pin |
| For small engaging lever “K 2” |
| Removing and installing → Anchor |
| 3 - | Shim “SK 1” |
| Determining thickness → Chapter |
| 4 - | Shim “SK 2” |
| Determining thickness → Chapter |
| 5 - | Small engagement bearings for “K 2” |
| 6 - | Dual clutch |
| Removing and installing → Chapter. |
| 7 - | Retaining ring |
| Always renew after removing. |
| 8 - | Hub |
| 9 - | Retaining ring |
| Renew |
| 10 - | Large engaging lever for “K 1” |
| With engagement bearing |
| Removing and installing → Chapter |
| 11 - | Upper section of bushing |
| For small engaging lever “K 2” |
| Is removed and installed together with small engaging lever and lower section of bushing |
| 12 - | Small engaging lever for “K 2” |
| Is removed and installed together with upper and lower section of bushing |
| Removing and installing → Chapter |
| 13 - | Bolts |
| Always renew after removing. |
| 8 Nm +90° |
| 14 - | Lower section of bushing |
| For small engaging lever “K 2” |
| Is removed and installed together with small engaging lever and upper section of bushing |
| 15 - | Oil seal for inner input shaft |
| Renewing → Chapter |
| 16 - | Input shaft seal |
| Renewing → Chapter |
Clutch
...
Removing dual clutch
Special tools and workshop equipment required
Hook -3438-
Engine bung set -VAS 6122-
Support device -T10323-
-T10356/5- ...
Other materials:
Removing and installing front air distribution flap actuation unit, heater
and air conditioning system with electric/manual controls, LHD vehicles
Removing
–
Remove dash panel
→ General body repairs, interior; Rep. gr.70.
–
Remove the air duct for the defroster vent
→ Chapter.
–
...
Removing and installing brake and tail light bulb -M21-/-M22
Note
Removal and installation are described for the left side.
Removal and installation on the right side are carried out in
the same way.
Removing
–
Remove tail light cluster on body
& ...
Test preparations, wheel alignment with driver assist systems
The following steps are required if one or more driver
assist systems on the vehicle are to be calibrated via the
“Quick-start” procedure (i.e. without first checking and
adjusting the wheel alignment):
Before driving the vehic ...