VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - dual clutch

Assembly overview - dual clutch

1 -  Hinge mounting
For large engaging lever “K 1”
Cannot be renewed.
2 -  Ball pin
For small engaging lever “K 2”
Removing and installing → Anchor
3 -  Shim “SK 1”
Determining thickness → Chapter
4 -  Shim “SK 2”
Determining thickness → Chapter
5 -  Small engagement bearings for “K 2”
6 -  Dual clutch
Removing and installing → Chapter.
7 -  Retaining ring
Always renew after removing.
8 -  Hub
9 -  Retaining ring
Renew
10 -  Large engaging lever for “K 1”
With engagement bearing
Removing and installing → Chapter
11 -  Upper section of bushing
For small engaging lever “K 2”
Is removed and installed together with small engaging lever and lower section of bushing
12 -  Small engaging lever for “K 2”
Is removed and installed together with upper and lower section of bushing
Removing and installing → Chapter
13 -  Bolts
Always renew after removing.
8 Nm +90°
14 -  Lower section of bushing
For small engaging lever “K 2”
Is removed and installed together with small engaging lever and upper section of bushing
15 -  Oil seal for inner input shaft
Renewing → Chapter
16 -  Input shaft seal
Renewing → Chapter
Clutch
...

Removing dual clutch
Special tools and workshop equipment required Hook -3438- Engine bung set -VAS 6122- Support device -T10323- -T10356/5- ...

Other materials:

Raising wheel bearing assembly to unladen position (vehicles with coil springs), front axle
Special tools and workshop equipment required Engine and gearbox jack -V.A.G 1383 A- Tensioning strap -T10038- Support -T10149-     Caution All bolts on run ...

Removing and installing rear treble loudspeakers -R14-/-R16-, 2-door
Rear left treble loudspeakers -R14-/rear right treble loudspeakers -R16- are located in rear side trim panels.   Note If the treble loudspeaker must be renewed, the loudspeaker grille must also be renewed. ...

Structure of factory finish, base coat
Base coat, 2-door  -  Base coat Only the coloured areas of the body receive a base coat.         Base coat, 4-door  -  Base coat Only the co ...

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