Volkswagen Golf Service & Repair Manual: Assembly overview - dual clutch

Volkswagen Golf Service & Repair Manual / 7- speed dual clutch gearbox 0CW / Clutch, control / Clutch / Assembly overview - dual clutch

Assembly overview - dual clutch

1 -	Hinge mounting

For large engaging lever “K 1”

Cannot be renewed.

2 -

Ball pin

For small engaging lever “K 2”

Removing and installing → Anchor

3 -	Shim “SK 1”

Determining thickness → Chapter

4 -	Shim “SK 2”

Determining thickness → Chapter

5 -	Small engagement bearings for “K 2”

6 -	Dual clutch

Removing and installing → Chapter.

7 -	Retaining ring

Always renew after removing.

8 -

Hub

9 -	Retaining ring

Renew

10 -	Large engaging lever for “K 1”

With engagement bearing

Removing and installing → Chapter

11 -	Upper section of bushing

For small engaging lever “K 2”

Is removed and installed together with small engaging lever and lower section of bushing

12 -	Small engaging lever for “K 2”

Is removed and installed together with upper and lower section of bushing

Removing and installing → Chapter

13 -

Bolts

Always renew after removing.

8 Nm +90°

14 -	Lower section of bushing

For small engaging lever “K 2”

Is removed and installed together with small engaging lever and upper section of bushing

15 -	Oil seal for inner input shaft

Renewing → Chapter

16 -	Input shaft seal

Renewing → Chapter

Removing dual clutch

Special tools and workshop equipment required Hook -3438- Engine bung set -VAS 6122- Support device -T10323- -T10356/5- ...

Other materials:

Relay carrier, fuse carrier in dash panel/A-pillar, LHD vehicles
1 - Bracket For parking aid control unit -J446-/park assist steering control unit -J791- Removing and installing → Chapter 2 - Bracket For onboard supply control unit -J519- ...

Warning and indicator lamps
First read and observe the introductory information and safety warnings Lit up Possible cause Solution Engine oil level is too low. Switch off the engine. Check the engine oil level . ...

Checking the coolant level and refilling coolant
Fig. 195 In the engine compartment: mark on the coolant expansion tank Fig. 196 In the engine compartment: coolant expansion tank cap First read and observe the introductory information and safety warnings The warning lamp for the engine coolant will light up if the engine coolant leve ...