VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - dual clutch

Assembly overview - dual clutch

1 -  Hinge mounting
For large engaging lever “K 1”
Cannot be renewed.
2 -  Ball pin
For small engaging lever “K 2”
Removing and installing → Anchor
3 -  Shim “SK 1”
Determining thickness → Chapter
4 -  Shim “SK 2”
Determining thickness → Chapter
5 -  Small engagement bearings for “K 2”
6 -  Dual clutch
Removing and installing → Chapter.
7 -  Retaining ring
Always renew after removing.
8 -  Hub
9 -  Retaining ring
Renew
10 -  Large engaging lever for “K 1”
With engagement bearing
Removing and installing → Chapter
11 -  Upper section of bushing
For small engaging lever “K 2”
Is removed and installed together with small engaging lever and lower section of bushing
12 -  Small engaging lever for “K 2”
Is removed and installed together with upper and lower section of bushing
Removing and installing → Chapter
13 -  Bolts
Always renew after removing.
8 Nm +90°
14 -  Lower section of bushing
For small engaging lever “K 2”
Is removed and installed together with small engaging lever and upper section of bushing
15 -  Oil seal for inner input shaft
Renewing → Chapter
16 -  Input shaft seal
Renewing → Chapter
Clutch
...

Removing dual clutch
Special tools and workshop equipment required Hook -3438- Engine bung set -VAS 6122- Support device -T10323- -T10356/5- ...

Other materials:

Relay carrier, fuse carrier in dash panel/A-pillar, LHD vehicles
1 -  Bracket For parking aid control unit -J446-/park assist steering control unit -J791- Removing and installing → Chapter 2 -  Bracket For onboard supply control unit -J519- ...

Warning and indicator lamps
First read and observe the introductory information and safety warnings  Lit up Possible cause Solution Engine oil level is too low. Switch off the engine. Check the engine oil level   . ...

Checking the coolant level and refilling coolant
Fig. 195 In the engine compartment: mark on the coolant expansion tank Fig. 196 In the engine compartment: coolant expansion tank cap First read and observe the introductory information and safety warnings The warning lamp for the engine coolant will light up if the engine coolant leve ...

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