VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - cylinder head

The camshafts must not be removed individually.
In the event of repair, the camshaft housing must be renewed completely.
The illustration shows the cylinder head for engine codes CHPA, CMBA, CPVA, CXSA, CZCA and CPVB.
The component positions for engine codes CPTA and CZEA are the same.

Assembly overview - cylinder head

1 -  Cylinder head gasket
Renew → Chapter
Observe installation position: Part number to cylinder head
2 -  Dowel sleeve
Qty. 2
3 -  Cylinder head
Removing and installing → Chapter
Check for distortion → Fig..
4 -  Dowel pins
5 -  Gasket
With oil strainer
Inserted into cylinder head
The oil strainer is fitted only if the cylinder head has the appropriate recess.
Cylinder heads with recess do not require an oil strainer.
6 -  Gasket
7 -  Camshaft housing
Removing and installing → Chapter
8 -  Bolt
Specified torque and tightening sequence → Fig.
9 -  Bolt
Sequence when loosening → Anchor.
Specified torque and tightening sequence → Fig.

Cylinder head - specified torque and sequence
Renew bolts that are tightened with specified tightening angle.
–  Tighten bolts in stages in the sequence shown:

Assembly overview - cylinder head

Stage Bolts Specified torque/ additional specified angle
1 -1 … 10- 40 Nm
2 -1 … 10- Turn 90° further
3 -1 … 10- Turn 90° further
4 -1 … 10- Turn 90° further
Checking cylinder head for distortion
–  Use straight edge 500 mm -VAS 6075- and feeler gauge to measure cylinder head for distortion at several points.
Max. permissible distortion: 0.05 mm.

Assembly overview - cylinder head

Cylinder head

Assembly overview - camshaft housing, engine codes CHPA, CMBA, CPVA, CXSA, CZCA, CPVB, CZDA
1 -  Bolt Specified torque and tightening sequence → Fig. 2 -  Inlet camshaft control valve 1 -N205- ...

Other materials:

Driving with an open tailgate
First read and observe the introductory information and safety warnings Driving with an open tailgate is particularly dangerous. Ensure that the open tailgate and any objects are secured properly, and take appropriate measures to reduce the quantity of toxic exhaust fumes entering the vehicl ...

The liquid refrigerant evaporates in the tubes of the evaporator. The latent heat of evaporation is taken from the air streaming past the evaporator fins. The air cools. The refrigerant evaporates and is drawn into the air conditioning system compressor ...

Removing and installing centre console retainer, securing bracket and insulation for selector mechanism, e-Golf only
Special tools and workshop equipment required       Torque wrench -V.A.G 1783- Removing Front bracket   Note Removal and ...

© 2016-2019 Copyright www.vwgolf.org