Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / ABS, ADR, TCS, EDL, ESP / Control unit and hydraulic unit / Assembly overview - control unit and hydraulic unit, LHD vehicles

Assembly overview - control unit and hydraulic unit, LHD vehicles

1 -	Brake line

From primary piston circuit of brake master cylinder to hydraulic unit.

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

2 -	Brake line

From secondary piston circuit of brake master cylinder to hydraulic unit.

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

3 -	Brake servo

Assembly overview → Chapter.

Checking brake servo → Vehicle diagnostic tester

Removing and installing → Chapter

4 -	ABS control unit -J104- and ABS hydraulic unit -N55-

Removing and installing → Chapter

5 -	Brake line

To rear right brake caliper

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

6 -	Brake line

To front left brake caliper.

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

7 -	Brake line

To front right brake caliper

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

8 -	Brake line

To rear left brake caliper

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

9 -	Brake line

To primary piston circuit of brake master cylinder

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

10 -	Brake line

To secondary piston circuit of brake master cylinder

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

11 -

Bracket

12 -

Bolt

8 Nm

13 -	Rubber damper

Ensure that rubber dampers of retainer are not pressed out of bracket when installing. After installation, check that the ABS hydraulic unit -N55- is firmly seated, or malfunction can occur.

14 -

Bracket

15 -

Nut

20 Nm

16 -	Brake system pressure accumulator -VX70-

Location → Chapter

Assembly overview → Chapter.

Removing and installing → Chapter

17 -	Brake line

To brake servo.

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

18 -	Brake line

To brake system pressure accumulator -VX70-

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

Control unit and hydraulic unit

...

Assembly overview - control unit and hydraulic unit, RHD vehicles

1 - Brake servo and brake master cylinder Assembly overview → Chapter. Checking brake servo → Vehicle diagnos ...

Other materials:

Test prerequisites
Radiator and condenser must be clean (clean them if necessary). The heat insulation on expansion valve is OK and properly installed. See vehicle-specific repair manual → Rep. gr.87. The poly V ...

Assembly overview – tank flap unit, e-Golf
1 - Fuel tank flap – Removing and installing → Chapter. 2 - Tank flap unit Removing and installing. 3 - Bolt 1.5 Nm 4 - Immediate char ...

Removing and installing voltage regulator, manufacturer: Bosch
Special tools and workshop equipment required Offset screwdriver for slotted-head screws -VAS 6416- Torque screwdriver -V.A.G 16 ...