Volkswagen Golf Service & Repair Manual: Assembly overview - brake servo/brake master cylinder, RHD vehicles
| Complete brake master cylinders and brake servos can be renewed independently of each other. |
| 1 - | Mounting bracket with brake pedal |
| Assembly overview → Chapter. |
| Removing and installing brake pedal → Chapter |
| Removing and installing mounting bracket → Chapter. |
| 2 - | Seal |
| For brake servo. |
| Renew |
| Bonded (only when originally assembled at factory) |
| Bonded joint at brake servo and bulkhead does not have to be renewed |
| 3 - | Brake servo |
| Removing and installing → Chapter |
| The following electrical components are integrated in the brake servo: |
| Brake pedal position sender -G100- |
| Brake pedal position sender 2 -G836- |
| Voltage supply sender 1 -G730- |
| Voltage supply sender 2 -G731- |
| Brake servo current sensor -G822- |
| Brake servo temperature sender 1 -G838- |
| Brake servo temperature sender 2 -G839- |
| Motor position sender for brake servo -G840- |
| Brake servo control unit -J539- |
| Motor for electromechanical brake servo -V548- |
| 4 - | Brake master cylinder |
| Cannot be repaired. If faulty, renew as a complete unit. |
| Removing and installing → Chapter |
| 5 - | Bolt |
| 8 Nm |
| 6 - | Bolt |
| Renew after removing |
| 22 Nm |
| 7 - | Sealing plug |
| Moisten with brake fluid before installing |
| 8 - | Brake fluid reservoir |
| With brake fluid level warning contact -F34- |
| 9 - | Cap |
| 10 - | Brake line |
| With thread M12 x 1 |
| 14 Nm |
| 11 - | Sealing ring |
| Renew |
| 12 - | Bolt |
| 4 Nm |
| 13 - | Heat shield |
| 14 - | Nut |
| Always renew after removing. |
| 25 Nm |
Assembly overview - brake servo/brake master cylinder, LHD vehicles
Complete brake master cylinders and brake servos can be renewed
independently of each other.
1 -
Brake line
From secondary piston circuit o ...
Assembly overview – Brake system pressure accumulator -VX70-, LHD vehicles
1 -
Brake system pressure accumulator -VX70-
Removing and installing
→ Chapter
2 -
Bracket
Check ...
Other materials:
Removing and installing wheel bearing unit, multi-link suspension,
front-wheel drive
Special tools and workshop equipment required
Fitting sleeve -3241/4-
Hub grease cap puller -VW 637/2-
Torque wrench -V.A.G 1332-
Tool insert -T10162 A-
Torque wrench -V.A.G 1410-
...
Removing and installing front trim for sliding sunroof
Special tools and workshop equipment
required
Cartridge gun -V.A.G 1628-
Electric cutter -V.A.G 1561A-
...
Waxing and polishing the vehicle
First read and observe the introductory information
and safety warnings Waxing
Waxing protects the paintwork. You will need to re-wax the vehicle with a good
hard wax if water no longer clearly forms small drops
and runs off the paintwork when it is clean.
Even if a wax solution is used re ...