VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake servo/brake master cylinder, RHD vehicles

Complete brake master cylinders and brake servos can be renewed independently of each other.

Assembly overview - brake servo/brake master cylinder, RHD vehicles

1 -  Mounting bracket with brake pedal
Assembly overview → Chapter.
Removing and installing brake pedal → Chapter
Removing and installing mounting bracket → Chapter.
2 -  Seal
For brake servo.
Renew
Bonded (only when originally assembled at factory)
Bonded joint at brake servo and bulkhead does not have to be renewed
3 -  Brake servo
Removing and installing → Chapter
The following electrical components are integrated in the brake servo:
Brake pedal position sender -G100-
Brake pedal position sender 2 -G836-
Voltage supply sender 1 -G730-
Voltage supply sender 2 -G731-
Brake servo current sensor -G822-
Brake servo temperature sender 1 -G838-
Brake servo temperature sender 2 -G839-
Motor position sender for brake servo -G840-
Brake servo control unit -J539-
Motor for electromechanical brake servo -V548-
4 -  Brake master cylinder
Cannot be repaired. If faulty, renew as a complete unit.
Removing and installing → Chapter
5 -  Bolt
8 Nm
6 -  Bolt
Renew after removing
22 Nm
7 -  Sealing plug
Moisten with brake fluid before installing
8 -  Brake fluid reservoir
With brake fluid level warning contact -F34-
9 -  Cap
10 -  Brake line
With thread M12 x 1
14 Nm
11 -  Sealing ring
Renew
12 -  Bolt
4 Nm
13 -  Heat shield
14 -  Nut
Always renew after removing.
25 Nm
Assembly overview - brake servo/brake master cylinder, LHD vehicles
Complete brake master cylinders and brake servos can be renewed independently of each other. 1 -  Brake line From secondary piston circuit o ...

Assembly overview – Brake system pressure accumulator -VX70-, LHD vehicles
1 -  Brake system pressure accumulator -VX70- Removing and installing → Chapter 2 -  Bracket Check ...

Other materials:

Seam seals, rear body
  Note Seam seals made during repair work must be identical in appearance and thickness to the original seam seals. To avoid damage or faulty operation, brush seam seals smooth near attachments which must be attached. ...

Radio
Layout - radio, Composition Touch and Composition Colour radio version The radio -R- is installed in the middle of the dash panel. Fault finding is done via Guided fault finding → Vehicle diagnostic test ...

Curtain airbags
Fig. 74 On the left-hand side of the vehicle: location and deployment zone of the curtain airbag First read and observe the introductory information and safety warnings In the interior, a curtain airbag is fitted above the doors on both the driver and front passenger sides  . The airbag ...

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