Volkswagen Golf Service & Repair Manual: Assembly overview - brake servo/brake master cylinder, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / Brakes, hydraulics, regulator, servo / Brake servo and brake master cylinder / Assembly overview - brake servo/brake master cylinder, RHD vehicles

Complete brake master cylinders and brake servos can be renewed independently of each other.

Assembly overview - brake servo/brake master cylinder, RHD vehicles

1 -	Mounting bracket with brake pedal

Assembly overview → Chapter.

Removing and installing brake pedal → Chapter

Removing and installing mounting bracket → Chapter.

2 -

Seal

For brake servo.

Renew

Bonded (only when originally assembled at factory)

Bonded joint at brake servo and bulkhead does not have to be renewed

3 -	Brake servo

Removing and installing → Chapter

The following electrical components are integrated in the brake servo:

Brake pedal position sender -G100-

Brake pedal position sender 2 -G836-

Voltage supply sender 1 -G730-

Voltage supply sender 2 -G731-

Brake servo current sensor -G822-

Brake servo temperature sender 1 -G838-

Brake servo temperature sender 2 -G839-

Motor position sender for brake servo -G840-

Brake servo control unit -J539-

Motor for electromechanical brake servo -V548-

4 -	Brake master cylinder

Cannot be repaired. If faulty, renew as a complete unit.

Removing and installing → Chapter

5 -

Bolt

8 Nm

6 -

Bolt

Renew after removing

22 Nm

7 -	Sealing plug

Moisten with brake fluid before installing

8 -	Brake fluid reservoir

With brake fluid level warning contact -F34-

9 -

Cap

10 -	Brake line

With thread M12 x 1

14 Nm

11 -	Sealing ring

Renew

12 -

Bolt

4 Nm

13 -	Heat shield

14 -

Nut

Always renew after removing.

25 Nm

Assembly overview - brake servo/brake master cylinder, LHD vehicles

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Assembly overview – Brake system pressure accumulator -VX70-, LHD vehicles

1 - Brake system pressure accumulator -VX70- Removing and installing → Chapter 2 - Bracket Check ...

Other materials:

Seam seals, rear body
Note Seam seals made during repair work must be identical in appearance and thickness to the original seam seals. To avoid damage or faulty operation, brush seam seals smooth near attachments which must be attached. ...

Radio
Layout - radio, Composition Touch and Composition Colour radio version The radio -R- is installed in the middle of the dash panel. Fault finding is done via Guided fault finding → Vehicle diagnostic test ...

Curtain airbags
Fig. 74 On the left-hand side of the vehicle: location and deployment zone of the curtain airbag First read and observe the introductory information and safety warnings In the interior, a curtain airbag is fitted above the doors on both the driver and front passenger sides . The airbag ...