VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / Brake, brake mechanics / Brake pedal / Assembly overview - brake pedal, RHD vehicles

  Note
The handbrake pedal travel must not be restricted by additional floor coverings.
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.

Assembly overview - brake pedal, RHD vehicles

1 -  Bolt
20 Nm
2 -  Mounting bracket
Removing and installing → Chapter
3 -  Nut
25 Nm
4 -  Securing clip
Renew
Insert into both holes in mounting bracket.
5 -  Nut
To secure brake servo
Qty. 2
25 Nm
6 -  Pivot pin
To remove, remove mounting bracket first
Removal: turn pivot pin clockwise until pivot pin tabs break off
Renew pivot pin
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop.
7 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
8 -  Brake pedal
Separating brake pedal from brake servo → Chapter
Connecting brake pedal to brake servo → Chapter
Removing and installing → Chapter
9 -  Bearing shell
10 -  Mounting
For ball head of brake servo plunger rod.
11 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
12 -  Cap
Assembly overview - brake pedal, LHD vehicles
  Note The handbrake pedal travel must not be restricted by additional floor coverings. Do not lubricate or grease the pivot ...

Removing and installing mounting bracket, LHD vehicles
Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70. –  Remove footwell cover on driv ...

Other materials:

Mounting tyre
Ensure that the wheel rim is clean.     –  Insert new tyre valve with -VAS 6459--1-. –  Unscrew and remove valve insert. –  Infl ...

Dimensions – lettering on rear lid, “R-Line”
  Note When fitting the lettering, observe the fitting notes → Anchor. 1 -  Lettering Model designation 2 -  Height dimension 73 ± 1 mm, from upper edge of lettering to tail light. ...

Removing and installing refrigerant line between condenser and air conditioner compressor
Special tools and workshop equipment required         Torque wrench -V.A.G 1331/- (5…50 Nm) Air conditioner service station ...

© 2016-2019 Copyright www.vwgolf.org