VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, LHD vehicles

The brake pedal travel must not be restricted by additional floor coverings.
  Note
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
   

Assembly overview - brake pedal, LHD vehicles

1 -  Self-locking hexagon nut
Renew after removing
Bolting sequence → Fig.
25 Nm
2 -  Pivot pin
To remove, remove mounting bracket first
Removal: turn pivot pin clockwise until pivot pin tabs break off
Renew pivot pin
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop.
3 -  Pedal cluster with mounting bracket
Removing and installing → Chapter
4 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
5 -  Brake pedal
Separating brake pedal from brake servo → Chapter
Connecting brake pedal to brake servo → Chapter
Removing and installing → Chapter
6 -  Cap
7 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
8 -  Bearing shell
9 -  Mounting
For ball head of brake servo plunger rod.
10 -  Securing clip
Renew
Insert into both holes in mounting bracket.

 
     
Bolting sequence:
 

Assembly overview - brake pedal, LHD vehicles

Brake pedal
...

Assembly overview - brake pedal, RHD vehicles
The brake pedal travel must not be restricted by additional floor coverings.   Note Do not lubricate or grease the pivot pin. The pivot pin must remain dry. ...

Other materials:

Instructions for use of flanging tool
Unbolt relevant brake line at brake caliper or wheel brake cylinder; catch escaping brake fluid and dispose of this as per regulations.     –  Cut through brake line at a suitable point (straigh ...

Assembly overview - automatic anti-dazzle interior mirror, with rain and light sensor -G397- and front camera for driver assist systems -R242-
1 -  Front cover For mirror base 2 -  Retaining plate For interior mirror Bonded to windscreen 3 -  Rear cover For mirror base 4 -  Interior mirror Removing and instal ...

Checking exhaust system for leaks
Procedure –  Start engine and run at idling speed. –  Seal end exhaust pipes with cloths or plugs, for example, for the duration of the leakage test. –  Check (by l ...

© 2016-2019 Copyright www.vwgolf.org