Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, LHD vehicles
 Note
|
| 1 - | Self-locking hexagon nut |
| Always renew after removing |
| Bolting sequence → Fig. |
| 25 Nm |
| 2 - | Pivot pin |
| To remove, remove mounting bracket first |
| Removal: turn pivot pin clockwise until pivot pin tabs break off |
| Renew pivot pin |
| Do not lubricate or grease the pivot pin. The pivot pin must remain dry. |
| Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop. |
| 3 - | Pedal cluster with mounting bracket |
| Removing and installing → Chapter |
| 4 - | Bearing bush |
| Cannot be renewed individually; ensure correct installation position |
| 5 - | Brake pedal |
| Separating brake pedal from brake servo → Chapter |
| Connecting brake pedal to brake servo → Chapter |
| Removing and installing → Chapter |
| 6 - | Cap |
| 7 - | Bearing bush |
| Cannot be renewed individually; ensure correct installation position |
| 8 - | Bearing shell |
| 9 - | Support |
| For ball head of brake servo plunger rod. |
| 10 - | Securing clip |
| Renew |
| Insert into both holes in mounting bracket. |
|
|
Brake pedal
...
Assembly overview - brake pedal, RHD vehicles
Note
The handbrake pedal travel must not be restricted by additional
floor coverings.
Do not lubricate or grease the pivot pin. The pivot pin must remain
...
Other materials:
Removing and installing poly V-belt pulley with freewheel, manufacturer:
Valeo
Special tools and workshop equipment
required
Multipoint adapter -3400-
Torque wrench -V.A.G 1332-
...
Removing and installing evaporator temperature sensor -G308-, RHD vehicles
Special tools and workshop equipment
required
Removal wedge -3409-
Note
Only vehicles with air conditioning system; on vehicles with
heater, opening in heater ...
Removing and installing headlight range control unit -J431-/control unit for
cornering light and headlight range control -J745-, LHD vehicles
Note
When renewing the control unit, select
Renew function for the respective control unit in
Guided fault finding or
Guided functions mode
→ Vehicle
diagnostic tester.
Removing
â ...