Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / Brake, brake mechanics / Brake pedal / Assembly overview - brake pedal, LHD vehicles

Note

The handbrake pedal travel must not be restricted by additional floor coverings.

Do not lubricate or grease the pivot pin. The pivot pin must remain dry.

Assembly overview - brake pedal, LHD vehicles

1 -	Self-locking hexagon nut

Always renew after removing

Bolting sequence → Fig.

25 Nm

2 -

Pivot pin

To remove, remove mounting bracket first

Removal: turn pivot pin clockwise until pivot pin tabs break off

Renew pivot pin

Do not lubricate or grease the pivot pin. The pivot pin must remain dry.

Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop.

3 -	Pedal cluster with mounting bracket

Removing and installing → Chapter

4 -	Bearing bush

Cannot be renewed individually; ensure correct installation position

5 -	Brake pedal

Separating brake pedal from brake servo → Chapter

Connecting brake pedal to brake servo → Chapter

Removing and installing → Chapter

6 -

Cap

7 -	Bearing bush

Cannot be renewed individually; ensure correct installation position

8 -	Bearing shell

9 -

Support

For ball head of brake servo plunger rod.

10 -	Securing clip

Renew

Insert into both holes in mounting bracket.

Bolting sequence:

Assembly overview - brake pedal, LHD vehicles

Brake pedal

...

Assembly overview - brake pedal, RHD vehicles

Note The handbrake pedal travel must not be restricted by additional floor coverings. Do not lubricate or grease the pivot pin. The pivot pin must remain ...

Other materials:

Removing and installing control unit for daytime running light and side light -J860-/-J861-
WARNING Risk of death due to high voltage! Risk of injury and environmental pollution! Observe operation and safety notes for gas discharge bulbs → Chapte ...

Wheel alignment procedure
Always adhere to the following procedure! Note The vehicle must always be in unladen condition when measuring wheel alignment → Chapter. – T ...

Removing and installing air distribution housing
Note The illustration shows a left-hand drive vehicle. The removal and installation procedure is identical for both versions. Removing – Remove heater ...