VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake caliper FS III

When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder, piston and seal.

Assembly overview - brake caliper FS III

1 -  Dust cap
Fit onto bleeder valve
2 -  Bleeder valve
Before screwing in, grease thread with thin coat of lithium grease -G 052 150 A2-
10 Nm
3 -  Bearing bush
Insert into brake caliper.
4 -  Guide pin
30 Nm
5 -  Cover caps
Insert into sleeve bearing.
6 -  Brake caliper
7 -  Sealing ring
Removing and installing → Chapter
8 -  Piston
Apply thin coat of assembly paste G 052 150 A2 to piston before installing.
Removing and installing → Chapter
7 -  Protective cap
Removing and installing → Chapter
When inserting piston, take care not to damage protective cap
Front brake caliper
...

Assembly overview - brake caliper (PC57 brakes)
When carrying out repairs, install all parts supplied in repair kit. Use only methylated spirits for cleaning the brake. Apply thin coat of lithium grease -G 0 ...

Other materials:

Renewing bonded rubber bush for wheel bearing housing, front-wheel drive
Special tools and workshop equipment required Assembly tool -3301- Assembly tool -3346- Assembly tool -3350- Assembly tool -T10356- Carrier -3390- Torque wrench -V.A.G 1332- &nb ...

Flat spots caused by storage or handling
What is a flat spot? The terms flat area and flats are also used for the term flat spot. Flat spots caused by storage or handling also cause vibration in the same way as incorrectly balanced wheels do. It is import ...

Removing and installing bench seat cover and padding
Removing –  Remove rear bench seat → Chapter.     –  Detach beading -3- of seat cover all round from seat frame. –  ...

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