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Volkswagen Golf Service & Repair Manual: Assembly overview - assembly mountings

Assembly overview - assembly mountings

1 -  Bolt
Renew
Tightening sequence → Fig.
2 -  Engine support
Specified torque and tightening sequence → Fig.
3 -  Engine mounting
With support arm.
Removing and installing → Chapter
4 -  Bolt
Renew
40 Nm + 90°
5 -  Bolt
Renew
20 Nm + 90°
6 -  Bolt
8 Nm
7 -  Bracket
8 -  Bolt
Renew
60 Nm + 90°
9 -  Pendulum support
Removing and installing → Chapter
10 -  Bolt
Renew
Specified torque and tightening sequence → Fig.
11 -  Bolt
Renew
Specified torque and tightening sequence → Fig.
12 -  Bolts
Renew
Specified torque and tightening sequence → Fig.
13 -  Bolt
Renew
60 Nm + 90°
14 -  Bolt
Renew
60 Nm + 90°
15 -  Bolt
Renew
50 Nm + 90°
16 -  Gearbox mounting
With support arm.
Removing and installing → Chapter

 
     
Engine support - specified torque and installation sequence
  Note
Renew bolts that are tightened with specified tightening angle.
–  Tighten bolts in stages in the sequence shown:
 

Assembly overview - assembly mountings

Stage Bolts Specified torque/ additional specified angle
1 -1 … 3- 7 Nm
2 -1 … 3- 40 Nm
3 -1 … 3- Turn 90° further
 
     
Install pendulum support
  Note
Renew bolts tightened through an additional specified angle.
–  Tighten bolts in stages in the sequence shown:
  Assembly overview - assembly mountings
Stage Bolts Specified torque/ additional specified angle
1 -2, 3- 50 Nm
2 -1- 130 Nm
3 -1 … 3- Turn 90° further
Assembly mountings
...

Supporting engine in installation position
Special tools and workshop equipment required     Support bracket -10 - 222 A- ...

Other materials:

Removing and installing lower rear lid trim
Special tools and workshop equipment required     –  Remove upper rear lid trim → Chapter. –  Remove warning triangle.   ...

Draining and filling coolant
Special tools and workshop equipment required Refractometer -T10007 A- Drip tray for workshop hoist -VAS 6208- Hose clip pliers -VAS 6340- Cooling system charge unit -VAS 6096- Adapter for cooling ...

Without roller dynamometer for four-wheel drive vehicles
  Note If no test rig is available for four-wheel drive vehicles, the brake test can also be carried out on a standard single-axle roller dynamometer as follows: –  Drive vehicle forwards onto the rollers. ...

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