VW Golf manuals

Volkswagen Golf Service & Repair Manual: Aligning exhaust system free of tension

Procedure
The exhaust system must be aligned when cold.
  Note
The -arrow- points forwards.
   
–  Loosen bolt connections for front clamp -arrow-.
 

Aligning exhaust system free of tension

–  Push exhaust system towards front of vehicle until preloading at mounting for exhaust pipe -a- = 5 mm.
–  Fit front clamp → Fig..
 

Aligning exhaust system free of tension

Align end exhaust pipes
–  Align rear silencer so that there is an equal distance -a- and -b- between bumper cut-out and tailpipe.
Vehicles with one tailpipe
–  Align rear silencer so that there is an even distance between bumper cut-out and tailpipes.
All vehicles
–  Unfasten rear silencer mounting to align tailpipes.
Specified torques
→ Chapter „Assembly overview - emission control“
→ Chapter „Assembly overview - silencers“
 

Aligning exhaust system free of tension

Vehicles with multilink suspension
The connecting pipe can be cut through at the cutting point in order to renew the centre and rear silencers separately. Cutting point is marked ...

Checking exhaust system for leaks
Procedure –  Start engine and run at idling speed. –  Seal end exhaust pipes with cloths or plugs, for exa ...

Other materials:

Evacuation and charging valve with Schrader valve
  Note Torque wrench -V.A.G 1783- with 1/4" ratchet adapter -VAS 6234- Appropriate insert -T10364- to remove Schrader valve core → Fig. A -  Service port (soldered in) ...

Assembly overview - toothed belt, engine codes CPTA, CHPA, CZEA, CZDA
1 -  Toothed belt Before removing, mark direction of rotation with chalk or felt-tipped marker pen. Check for wear Removing → Chapter Installing (adjusting valve timing), CPTA, CZEA & ...

Removing and installing wheel bearing unit, multi-link suspension, front-wheel drive
Special tools and workshop equipment required Fitting sleeve -3241/4- Hub grease cap puller -VW 637/2- Torque wrench -V.A.G 1332- Tool insert -T10162 A- Torque wrench -V.A.G 1410-   ...

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