VW Golf manuals

Volkswagen Golf Service & Repair Manual: Adjusting door

Special tools and workshop equipment required
  Door alignment tool -3320-
  Universal joint for 3320 -3320/1-
  Bit for 3320 -3320/2-
  Bit for 3320 -3320/3-
  Torque wrench -V.A.G 1331-
  Socket -3410-
  Setting gauge -3371-
   
   

Removal wedge -3409-
Removal wedge -3409-

  Note
  Only the adjustment for the left front door is described. The adjustment of the right front door is similar.
  Vehicle must be standing on its wheels when front door adjustment is performed.
  The rear door is correctly adjusted when all shut lines are even when closed. it is not protruding too far inwards or outwards, and when the contours are flush with each other.
  For checking gaps/shut lines refer to → Rep. gr.00.
  After installing or alignment, carry out corrosion protection measures on hinges and screws/bolts.

Adjusting door

Adjusting shut lines
To be able to adjust gaps correctly, bolts -2-, -3-, -6- and -7- on B-pillar must be loosened.
–  The B-pillar lower trim must be removed for bolts -3 and 7-.
Adjusting for flush fitting
In order to adjust flushness correctly, bolts -5- and -9- must be loosened.
Use door alignment tool -3320- with appropriate bit for this.
  Note
Other measures, such as raising the rear door, will prove pointless. Subsequent pressure from above will cause the door to sack again at the back.
–  Adjusting striker pin → Chapter.
Specified torques
  → Chapter „Assembly overview - door“
Removing and installing door
Special tools and workshop equipment required   Door alignment tool -3320-   Universal joint for 3320 -3 ...

Adjusting striker pin
Special tools and workshop equipment required         Torque wrench -V.A.G 1331- ...

Other materials:

Cigarette lighter
Fig. 124 In the lower part of the centre console: cigarette lighter First read and observe the introductory information and safety warnings A cigarette lighter is located in the lower part of the centre console. With the ignition switched on, press in the knob on the cigarette lighter ...

Assembly overview - brake servo/brake master cylinder, LHD vehicles
Complete brake master cylinders and brake servos can be renewed independently of each other. 1 -  Brake line From secondary piston circuit of brake master cylinder to hydraulic unit. With thread M12 x 1 ...

Removing and installing brake servo, LHD vehicles
  Note If there are problems with the brake servo, first check the brake servo vacuum system → Chapter. Special tools and workshop equipment required     ...

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