VW Golf manuals

Volkswagen Golf Service & Repair Manual: 2-pack surfacer

Designation:
2-pack surfacer -LLS MAX 202 M2-, medium grey
Issued 03.2013
Product description
The 2-pack surfacer -LLS MAX 202 M2-, medium grey, is a high-grade two-pack HS sanding surfacer. The raw material basis is acrylic resins.
Properties:
Constant atomisation pressure.
Finest aerosol dispersion.
Long pot life.
Optimum flow, reliable application.
Outstanding vertical stability.
Excellent sanding properties.
Very high coverage.
Excellent filling power.
Field of application: Clever Repair
First-class painting results.
  Note
Protective garments and equipment in accordance with work safety regulations must be worn.
Technical data sheet
Substrate
Suitable substrates:
Sheet steel, galvanised/zinc-plated sheet steel or soft aluminium, cleaned, sanded and coated with 2-pack wash primer -LHV 043 000 A2- or 1-pack wash primer -LVM 044 007 A2-/-LVM 044 171 A2-.
Finely sanded, thoroughly cleaned original factory primer.
Lightly sanded factory paint or old paint (except TPAs, thermoplastic acrylics).
Surfaces pre-treated with 2-pack polyester products and then finely sanded.
Cleaned and sanded UP-GF surfaces, free of release agents.
   
Substrate pre-treatment:
–  Thoroughly clean with silicone remover -LVM 020 000 A5- or slow-drying silicone remover -LVM 020 100 A5-.
 

2-pack surfacer

–  Lightly sand old or factory paintwork.
–  Completely remove any rust spots and sand feather edges to old paint.
 

2-pack surfacer

–  Before recoating, use a suitable cleaning agent to ensure a clean surface free of residues.
 

2-pack surfacer

Application
Activation of 2-pack aerosol can:
–  Shake before using.
 

2-pack surfacer

–  Remove red push button from cap and place on hardener mixing valve on bottom of can.
 

2-pack surfacer

–  Press in hardener mixing valve. When pressing down hardener mixing valve, be sure that the can is inverted.
 

2-pack surfacer

–  Vigorously shake can for at least 2 minutes.
 

2-pack surfacer

Application time/pot life:
–  8 hours at +20 °C
 

2-pack surfacer

Method of application: “spray”.
–  Apply in 2-3 full spray coats with 5-10 minutes intermediate flash-off time between individual coats.
Spraying distance:
–  Maintain a distance of 20-25 cm.
–  The specified thickness for the dry film is approx. 80 to 120 µm.
  Note
If spray work must be interrupted, ensure that the nozzle is cleared to avoid clogging by inverting the can and spraying until the valve is empty.
 

2-pack surfacer

Drying
Air drying at ambient temperature of +20 °C:
3 to 4 hours for dry-film thickness of 80-120 µm.
 

2-pack surfacer

Flash-off time with force drying is at least 5-15 minutes.
Force drying period at object temperature of +60 °C is 30 to 40 minutes for a film thickness of 80 to 120 µm.
 

2-pack surfacer

Flash-off time with infrared drying is at least 5-10 minutes.
 

2-pack surfacer

For a film thickness 80 to 120 µm, the final flash-off time with infrared drying is 10 minutes (short wave) or 15 minutes (medium wave).
 

2-pack surfacer

Finishing
–  Dry sand using orbital sander with P400 to P500-grain sandpaper and dust collector.
 

2-pack surfacer

–  Wet sand with P800 to P1000-grain sandpaper.
 

2-pack surfacer

Recoating
Recoat with:
2-pack HS top coats
Waterborne base coat and 2-pack HS clear coat
  Note
Any substrate defects can be treated with 2-pack polyester filler.
After drying and intermediate sanding, treated spots can be isolated again using 2-pack epoxy primer surfacer -LLS MAX 220 M1/M2- or a 2-pack HS Premium surfacer.
When isolating (even on problem substrates), the best results are achieved after 2 to 3 spray coats (medium film thickness of 80-120 μm), after either air drying overnight, force drying or infrared drying. With problem substrates, careful pretreatment is imperative, and the surfacer must be applied to the entire surface.
For isolating thermoplastic paint, 2-pack HS Vario surfacer -LGF 786 004 A4-, grey, is recommended.
  Caution
Protective garments and equipment in accordance with work safety regulations must be worn.
Observe safety information sheets as well as warnings on the label of the spray can.
Shake again briefly before spraying each coat.
After fully emptying the spray can, dispose of as recycling material
  WARNING
Coating materials ready for application which contain isocyanate may cause irritation to mucous membranes - especially the respiratory organs - and cause hypersensitive reactions.
Sensitisation may occur if vapours or spray mist are inhaled.
Carefully observe all rules for working with coating materials containing solvents when working with coating materials containing isocyanate. Particular care must be taken to prevent inhalation of spray mist and vapour.
Persons suffering from allergies, asthma or other respiratory problems should not work with coating products containing isocyanate.
Data
 

2-pack surfacer

VOC content: 2004/42/IIB(e)(840)690 The EU limit value for this product (product category IIB.b) in ready-to-spray form is max. 840 g/l of volatile organic compounds. The VOC content of this product in ready-to-spray form is max. 690 g/l.
 
     
Storage
The guaranteed shelf life is 36 months from date of production. May be used until the date stated on the label at latest if stored in sealed original containers at +20 °C.
 

2-pack surfacer

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