VW Golf manuals

Volkswagen Golf Service & Repair Manual: 2-pack IR Premium filler

Designations:
  2-pack IR Premium filler -LSP 787 220 A1-
  2-pack IR Premium filler -LSP 787 220 A2-
  2-pack IR Premium filler -LSP 787 220 A3-
Issued 06/2011
Product description
2-pack IR Premium filler -LSP 787 220 A1/A2/A3- is a high-grade polyester filler for passenger car refinishing.
Further applications:
  All common metal substrates
  Very good adhesion to galvanised substrates
  Good sanding properties
  Easy to apply and non-porous
  Especially suitable for IR drying
Technical data sheet
Substrate
Suitable substrates:
  Sheet steel
  Galvanised sheet steel
  Aluminium
  Well-sanded factory paint or old paint
  Fully cured, primed two-pack surfacers and two-pack primers
  Cleaned and sanded UP-GF (fibreglass) surfaces, free of release agents
  Caution
This filler may not be applied to PVB (acid-curing) surfaces or 1-pack primer (e.g. synthetic resin).
It is also unsuitable for thermoplastic or viscoelastic paint.
   
Substrate pre-treatment:
–  Carefully remove any grease and sand surface.
–  Isolate any bare metal surfaces using 2-pack wash primer -LHV 043 000 A2-, and then apply 2-pack HS Performance surfacer. Sand surfacer after drying.
–  For UP-GF (fibreglass) substrate parts, remove residual release agents and lightly sand surface.
–  Before recoating all substrates, use a suitable cleaning agent to ensure a clean surface free of residues.
 

2-pack IR Premium filler

Application
Manner of application:
–  With filling knife
 

2-pack IR Premium filler

Mixing ratio:
–  Add 2-3% by weight 2-pack hardener -LVM 018 000 A1/A2- or, especially at high temperatures, 2-pack hardener, slow-drying -LVM 018 100 A2-.
  Note
Avoid adding too much hardener, as this can lead to bleeding through, especially with dayglow paints and light metallic colours.
Pot life:
–  At +20°C ambient temperature, approximately 2-4 minutes
Reaction temperature:
–  At least +5°C
 

2-pack IR Premium filler

Drying
Air drying:
–  At +20°C ambient temperature, approximately 20-30 minutes
 

2-pack IR Premium filler

Infrared drying:
  Short-wave radiant heater, 3 minutes (at 50% power)
  Medium-wave radiant heater, 5 minutes
 

2-pack IR Premium filler

Sanding
After the drying times given above:
–  First sanding dry with P80 to P240-grade sandpaper
–  Second sanding dry with P240 to P400-grade sandpaper
  Note
Heat resistant to +80 °C.
 

2-pack IR Premium filler

Recoating
Recommended structure:
  Apply fine filler alone.
  Coat fine filler with 2-pack fine filler -LSP 784 002 A2- or with 2-pack spray filler -ALN 788 007- (except on galvanised sheet metal).
  Prime sanded-down metal surfaces and filled surfaces again using 2-pack wash primer -LHV 043 000 A2-, and then apply 2-pack HS Performance surfacer.
–  Then recoat with top coat.
  Note
Before applying filler, the entire surface must be dry sanded with P280 to P400-grade sandpaper.
 

2-pack IR Premium filler

Personal protective equipment:
  Adhere to the safety data sheet.
  Wear personal protective equipment during application.
Data
 

2-pack IR Premium filler

Viscosity as supplied pastos
Flash point: Filler, above 23 °C
VOC content: 2004/42/IIB(b)(250)150 The EU limit value for this product (product category IIB.b) in ready-to-spray form is max. 250 g/l of volatile organic compounds. The VOC content of this product in ready-to-spray form is max. 150 g/l.
 
Storage
The guaranteed shelf life is 12 months from date of production. May be used until the date stated on the label at latest if stored in sealed original containers at +20 °C.
   
Storage conditions
–  Storage temperature +20 °C (+30 °C must not be exceeded).
 

2-pack IR Premium filler

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