VW Golf manuals

Volkswagen Golf Service & Repair Manual: 2-pack HS Vario clear coat

Designation:
2-pack HS Vario clear coat -L2K 769 K01 A5-
Issued 06.2013
Product description
2-pack HS Vario clear coat is a VOC compliant (VOC content < 420 g/l), high-grade and productive high-solid clear coat.
Properties:
Quick and easy to use
Versatile use with 2-pack HS and 2-pack VHS hardeners
Good levelling
Fast-drying
Easy to polish
Technical data sheet
Substrate
Suitable base coats:
Waterborne base coats
   
Application with 2-pack HS hardeners
Mixing ratio:
–  2:1 by volume with:
2-pack HS hardener -LHA 009 041 A3-
2-pack HS hardener, fast-drying -LHA 021 004 A3-
2-pack HS hardener, slow-drying -LHA 009 047 A3-
2-pack HS hardener, extra slow-drying -LHA 009 048 A3-
For elasticization, see → Anchor
 

2-pack HS Vario clear coat

Application time/pot life:
–  Mixed for spraying: 60-90 minutes at +20°C (depending on the hardener used)
 

2-pack HS Vario clear coat

Method of application: “spray”.
 

2-pack HS Vario clear coat

–  The application viscosity at +20 °C is the “compliant” and “HVLP” mixing viscosity.
 

2-pack HS Vario clear coat

–  Adjust spray nozzle following manufacturer's instructions to 1.2-1.3 mm for “compliancy”.
–  Adjust spray nozzle following manufacturer's instructions to 1.3-1.4 mm for “HVLP”.
–  Adjust spray pressure following manufacturer's instructions to 2.0-2.5 bar for “compliancy”.
–  Adjust atomising pressure following manufacturer's instructions to 0.7 bar for “HVLP”.
 

2-pack HS Vario clear coat

–  Apply in one-and-a-half coats.
  Note
The first half-coat should form a nearly complete, thin film over which a full spray coat is directly sprayed.
–  The specified thickness for the dry film is 50-60 µm.
 

2-pack HS Vario clear coat

Application with 2-pack VSH hardeners
Mixing ratio:
–  3:1 by volume with:
2-pack VHS hardener -LHA 009 051 A2-/-LVM 009 051 A5-
2-pack VHS hardener, fast-drying -LHA 009 050 A2-
2-pack VHS hardener, slow-drying -LHA 009 052 A2-/-LHA 009 052 A3-
2-pack VHS hardener, extra slow-drying -LHA 009 053 A2-
See technical data sheet for 2-pack VHS hardener → Chapter
Thinner:
2-pack thinner, special -LVM 009 200 A2-/-LVM 009 200 A5-
2-pack thinner, slow-drying -LVM 009 300 A2-
HS Spot thinner -LVM 006 000 A2- Please refer to technical data sheet → Chapter „HS spot thinner“
For elasticization, see → Anchor
 

2-pack HS Vario clear coat

Application time/pot life:
–  Mixed for spraying: 60-90 minutes at +20°C (depending on the hardener used)
 

2-pack HS Vario clear coat

Method of application: “spray”.
 

2-pack HS Vario clear coat

–  The application viscosity at +20 °C is the “compliant” and “HVLP” mixing viscosity.
 

2-pack HS Vario clear coat

–  12.5 % Add 12.5% special 2-pack thinner -LVM 009 200 A2-/-LVM 009 200 A5-/slow-drying 2-pack thinner -LVM 009 300 A2- at +20°C material temperature.
 

2-pack HS Vario clear coat

–  Adjust spray nozzle following manufacturer's instructions to 1.2-1.3 mm for “compliancy”.
–  Adjust spray nozzle following manufacturer's instructions to 1.3-1.4 mm for “HVLP”.
–  Adjust spray pressure following manufacturer's instructions to 2.0-2.5 bar for “compliancy”.
–  Adjust atomising pressure following manufacturer's instructions to 0.7 bar for “HVLP”.
 

2-pack HS Vario clear coat

–  Apply in one-and-a-half coats.
  Note
The first half-coat should form a nearly complete, thin film over which a full spray coat is directly sprayed.
When used as clear coat for spot repairs (Clever Repair method), 12.5% HS spot thinner -LVM 006 000 A2- may be substituted for the 12.5% special 2-pack thinner -LVM 009 200 A2-. Do not apply to horizontal surfaces.
–  The specified thickness for the dry film is 50-60 µm.
 

2-pack HS Vario clear coat

Drying
Air drying at +20 °C ambient temperature:
Dust dry in 20-30 minutes
Dry for assembly in 4-5 hours
Dry overnight
 

2-pack HS Vario clear coat

Final flash-off time with force drying is at least 5-10 minutes.
 

2-pack HS Vario clear coat

Force drying at +60 °C material temperature in 20-30 minutes.
 

2-pack HS Vario clear coat

The final flash-off time with infrared drying is at least 5 minutes.
 

2-pack HS Vario clear coat

Infrared drying with short-wave radiant heater, 10-15 minutes and medium-wave radiant heater, 15-20 minutes.
 

2-pack HS Vario clear coat

Special notes
Elasticization of rigid and semi-rigid plastics:
First mix the base material with 15% elastic additive -ALZ 011 001-.
Mixture with 2-pack HS hardeners, 2:1
Mixture with 2-pack VHS hardeners, 3:1 with 20% thinner (drying time increases)
When used as clear coat for spot repairs (Clever Repair method), 12.5% HS spot thinner -LVM 009 200 A2-/-LVM 009 200 A5- may be substituted for the 12.5% 2-pack thinner, special -LVM 006 000 A2-. Do not apply to horizontal surfaces.
 

2-pack HS Vario clear coat

Personal protective equipment:
Adhere to the safety data sheet.
Wear personal protective equipment during application.
Data
 

2-pack HS Vario clear coat

Flash point: Above +23 °C
VOC content: 2004/42/IIB(d)(420)420 The EU limit value for this product (product category IIB.b) in ready-to-spray form is max. 420 g/l of volatile organic compounds. The VOC content of this product in ready-to-spray form is max. 420 g/l.
 
Storage
The guaranteed storage time of 2-pack HS Vario clear coat -L2K 769 K01 A5- is 48 months from production date. May be used until the date stated on the label at latest if stored in sealed original containers at +20 °C.
 

2-pack HS Vario clear coat

2-pack MS matt clear coat
Designation: 2-pack MS matt clear coat -L2K 769 020 A2- Issued 08.2013 Product description ...

2-pack HS Optimum clear coat
Designation: 2-pack HS Optimum clear coat -LZK 769 K02 A5- Issued 10.2012 Product description ...

Other materials:

Introduction
This chapter contains information on the following subjects:  → Warning and indicator lamps    → Ignition lock    → Starter button    → Starting the engine    → Stopping the engine    → Electronic immobilizer    → Engine preheati ...

Driving notes on towing
First read and observe the introductory information and safety warningsTowing requires some experience, especially when using a tow rope. Both drivers should be familiar with the technique required for towing. Inexperienced drivers should not attempt to tow. When driving, ensure that you do ...

Removing and installing centre armrest
Special tools and workshop equipment required         Torque wrench -V.A.G 1410- Removing –  Open lid -2- for through-loading ...

© 2016-2024 Copyright www.vwgolf.org