VW Golf manuals

Volkswagen Golf Service & Repair Manual: 2-pack HS Optimum Plus clear coat

Designation:
2-pack HS Optimum Plus clear coat -LZK 769 K07 A5-
Issued 04.2013
Product description
2-pack HS Optimum Plus clear coat is a VOC compliant high-solid clear coat. Perfectly suitable for application even under unfavourable operating conditions (such as too low drying temperature) in the spray booth.
Properties:
Flexible and efficient application.
Very fast-drying
Fast and easy to polish
HS spot thinner -LVM 006 000 A2- may be used.
Technical data sheet
Substrate
Suitable base coats:
Waterborne base coats
   
Application
Mixing ratio:
–  3:1 by volume with:
2-pack VHS hardener -LHA 009 051 A2-/-LVM 009 051 A5-
2-pack VHS hardener, fast-drying -LHA 009 050 A2-
2-pack VHS hardener, slow-drying -LHA 009 052 A2-/-LHA 009 052 A3-
2-pack VHS hardener, extra slow-drying -LHA 009 053 A2-
See technical data sheet for 2-pack VHS hardener → Chapter
Thinner:
2-pack thinner, special -LVM 009 200 A2-/-LVM 009 200 A5-
2-pack thinner, slow-drying -LVM 009 300 A2-
HS spot thinner -LVM 006 000 A2-
See technical data sheet for HS spot thinner LVM 006 000 A2 → Chapter.
For elasticization, see → Anchor
 

2-pack HS Optimum Plus clear coat

Application time/pot life:
–  Mixed for spraying: 45-60 minutes at +20°C (depending on the hardener used)
 

2-pack HS Optimum Plus clear coat

Method of application: “spray”.
 

2-pack HS Optimum Plus clear coat

–  The application viscosity at +20 °C is the “compliant” and “HVLP” mixing viscosity.
 

2-pack HS Optimum Plus clear coat

–  Adjust spray nozzle following manufacturer's instructions to 1.2-1.3 mm for “compliancy”.
–  Adjust spray nozzle following manufacturer's instructions to 1.3-1.4 mm for “HVLP”.
–  Adjust spray pressure following manufacturer's instructions to 2.0-2.5 bar for “compliancy”.
–  Adjust atomising pressure following manufacturer's instructions to 0.7 bar for “HVLP”.
 

2-pack HS Optimum Plus clear coat

–  Apply in one-and-a-half coats.
  Note
The first half-coat should form a nearly complete, thin film over which a full spray coat is directly sprayed.
–  The specified thickness for the dry film is 40-60 µm.
  Note
If used as a clear coat to repair minor damage (Clever Repair spot repair method), the 10 % special 2-pack thinner -LVM 0009 200 A2- and special 2-pack thinner -LVM 009 200 A5- may be replaced with 10 % HS spot repair thinner -LVM 006 000 A2 HS-. Do not apply to horizontal surfaces.
 

2-pack HS Optimum Plus clear coat

Drying
Air drying at +20 °C ambient temperature:
Dust dry in 15-30 minutes
Dry for assembly in 2-5 hours
Dry overnight
 

2-pack HS Optimum Plus clear coat

Final flash-off time with force drying is 5 minutes.
  2-pack HS Optimum Plus clear coat
Force drying at +60 °C material temperature with:
2-pack VHS hardener -LHA 009 051 A2-/-LVM 009 051 A5- 15-25 minutes.
2-pack VHS hardener, fast-drying -LHA 009 050 A2- 10-15 minutes.
2-pack VHS hardener, slow-drying -LHA 009 052 A2-/-LHA 009 052 A3- 20-30 minutes.
2-pack VHS hardener, extra slow-drying -LHA 009 053 A2- 25-35 minutes.
 

2-pack HS Optimum Plus clear coat

The final flash-off time with infrared drying is 5 minutes.
 

2-pack HS Optimum Plus clear coat

Infrared drying with short-wave radiant heater, 8-12 minutes
 

2-pack HS Optimum Plus clear coat

Special notes
Elasticization of rigid and semi-rigid plastics:
First mix the base material with 15% elastic additive -ALZ 011 001-.
Mixing ratio with 2-pack VHS hardeners: 3:1, with 10 % 2-pack thinner, special -LVM 009 200 A2- or 2-pack thinner, special -LVM 009 200 A5- (drying time increases).
 

2-pack HS Optimum Plus clear coat

Personal protective equipment:
Adhere to the safety data sheet.
Wear personal protective equipment during application.
Data
 

2-pack HS Optimum Plus clear coat

Flash point: Above +23 °C
VOC content: 2004/42/IIB(d)(420)420 The EU limit value for this product (product category IIB.b) in ready-to-spray form is max. 420 g/l of volatile organic compounds. The VOC content of this product in ready-to-spray form is max. 420 g/l.
 
     
Storage
The guaranteed shelf life of the 2-pack HS Optimum Plus clear coat -LZK 769 K07 A5- is 48 months as of production date. May be used until the date stated on the label at latest if stored in sealed original containers at +20 °C.
 

2-pack HS Optimum Plus clear coat

2-pack HS Optimum clear coat
Designation: 2-pack HS Optimum clear coat -LZK 769 K02 A5- Issued 10.2012 Product description ...

2-pack HS Brillant clear coat
Designation: 2-pack HS Brillant clear coat -L2K 769 K04 A5- Issued 10.2010 Product description ...

Other materials:

Extraction and charging valve, low-pressure side
  Note Torque wrench -V.A.G 1783- with 1/4" ratchet adapter -VAS 6234- Appropriate insert -T10364- to remove valve core → Fig. 1 -  Connection with external thread and gr ...

Removing and installing wheel bearing housing, multi-link suspension, four-wheel drive
Special tools and workshop equipment required     Torque wrench -V.A.G 1332-   Engine and gearbox jack -V.A.G 1383 A- ...

Overview of fitting locations - front control motors, air conditioning system with electric/manual controls, LHD vehicles
1 -  Temperature flap control motor -V68- With potentiometer for temperature flap control motor -G92-. Checking: with vehicle diagnostic tester Removing and installing → Chapter. Renewing: in ...

© 2016-2019 Copyright www.vwgolf.org