VW Golf manuals

Volkswagen Golf Service & Repair Manual: 2-pack HS clear coat

Designation:
2-pack HS clear coat -L2K 769 500 A5-
Issued 10.2012
Product description
2-pack HS clear coat is a VOC compliant, high-grade high-solid clear coat.
Properties:
Easy to apply
Versatile use with 2-pack HS and 2-pack VHS hardeners
Good levelling
Brilliant surface finish
Technical data sheet
Substrate
Suitable base coats:
Waterborne base coats
Suitable priming materials:
Depends on the object and the substrate, in accordance with our recommendations for structure
   
Application with 2-pack HS hardeners
Mixing ratio:
–  2:1 by volume with:
2-pack HS hardener -LHA 009 041 A3-
2-pack HS hardener, fast-drying -LHA 021 004 A3-
2-pack HS hardener, extra fast-drying -LHA 009 046 A2-
2-pack HS hardener, slow-drying -LHA 009 047 A3-
2-pack HS hardener, extra slow-drying -LHA 009 048 A3-
See technical data sheet for 2-pack HS hardener → Chapter
 

2-pack HS clear coat

Application time/pot life:
–  Mixed for spraying, 90 minutes at +20°C
 

2-pack HS clear coat

Method of application: “spray”.
 

2-pack HS clear coat

–  The application viscosity at +20 °C is the “compliant” and “HVLP” mixing viscosity.
 

2-pack HS clear coat

–  Adjust spray nozzle following manufacturer's instructions to 1.3-1.4 mm for “compliancy”.
–  Adjust spray nozzle following manufacturer's instructions to 1.3-1.5 mm for “HVLP”.
–  Adjust spray pressure following manufacturer's instructions to 2.0-2.5 bar for “compliancy”.
–  Adjust atomising pressure following manufacturer's instructions to 0.7 bar for “HVLP”.
 

2-pack HS clear coat

–  The specified thickness for the dry film is 50-60 µm.
 

2-pack HS clear coat

Application with 2-pack VSH hardeners
Mixing ratio:
–  3:1 by volume with:
2-pack VHS hardener -LHA 009 051 A2-/-LVM 009 051 A5-
2-pack VHS hardener, fast-drying -LHA 009 050 A2-
2-pack VHS hardener, slow-drying -LHA 009 052 A2-/-LHA 009 052 A3-
2-pack VHS hardener, extra slow-drying -LHA 009 053 A2-
See technical data sheet for 2-pack VHS hardener → Chapter
Thinner:
2-pack thinner, special -LVM 009 200 A2-/-LVM 009 200 A5-
 

2-pack HS clear coat

Application time/pot life:
–  Mixed for spraying, 60 to 90 minutes at +20°C
 

2-pack HS clear coat

Method of application: “spray”.
 

2-pack HS clear coat

–  The application viscosity at +20 °C is the “compliant” and “HVLP” mixing viscosity.
 

2-pack HS clear coat

–  12.5-15 % Add 12.5 to 15 % 2-pack thinner, special -LVM 009 200 A2-/-LVM 009 200 A5-.
 

2-pack HS clear coat

–  Adjust spray nozzle following manufacturer's instructions to 1.3-1.4 mm for “compliancy”.
–  Adjust spray nozzle following manufacturer's instructions to 1.3-1.5 mm for “HVLP”.
–  Adjust spray pressure following manufacturer's instructions to 2.0-2.5 bar for “compliancy”.
–  Adjust atomising pressure following manufacturer's instructions to 0.7 bar for “HVLP”.
 

2-pack HS clear coat

–  The specified thickness for the dry film is 50-60 µm applied in one-and-a-half coats.
 

2-pack HS clear coat

Drying
Air drying at +20 °C ambient temperature:
Dust dry in 40-50 minutes
Dry for assembly in 4-6 hours
Dry overnight
 

2-pack HS clear coat

Flash-off time with force drying is at least 5-10 minutes.
 

2-pack HS clear coat

Force drying at +60 °C material temperature in 30-40 minutes.
 

2-pack HS clear coat

The final flash-off time with infrared drying is at least 5 minutes.
 

2-pack HS clear coat

Infrared drying with short-wave radiant heater, 10-15 minutes and medium-wave radiant heater, 15-20 minutes.
 

2-pack HS clear coat

Special notes
Elasticization of rigid and semi-rigid plastics:
First mix the base material with 15% elastic additive -ALZ 011 001-.
Mixture with 2-pack HS hardeners, 2:1
Mixture with 2-pack VHS hardeners, 3:1 with 15% thinner (drying time increases)
 

2-pack HS clear coat

Personal protective equipment:
Adhere to the safety data sheet.
Wear personal protective equipment during application.
Data
 

2-pack HS clear coat

Flash point: Above +23 °C
VOC content: 2004/42/IIB(d)(420)420 The EU limit value for this product (product category IIB.b) in ready-to-spray form is max. 420 g/l of volatile organic compounds. The VOC content of this product in ready-to-spray form is max. 420 g/l.
 
Storage
The guaranteed storage time of 2-pack HS clear coat -L2K 769 500 A5- is 48 months from production date. May be used until the date stated on the label at latest if stored in sealed original containers at +20 °C.
 

2-pack HS clear coat

Clear coats
...

2-pack MS matt clear coat
Designation: 2-pack MS matt clear coat -L2K 769 020 A2- Issued 08.2013 Product description ...

Other materials:

Charging battery
  WARNING Danger of injury! Observe warning notices and safety regulations → Chapter!   Caution To prevent damage to ...

Removing and installing front side airbag with side airbag igniter -N199-/-N200-
Removing   WARNING   Observe safety instructions for pyrotechnic components → Chapter.   Observe the additional safety regu ...

Removing and installing emergency call module control unit and communication unit -J949-, eGolf
The emergency call module control unit and communication unit -J949--1- is fitted behind the dash panel insert.     Set emergency call module control unit and communication unit -J949- to workshop mode ...

© 2016-2020 Copyright www.vwgolf.org