VW Golf manuals

Volkswagen Golf Service & Repair Manual: 2-pack HS Brillant plus clear coat

Designation:
2-pack HS Brillant plus clear coat -LZK 769 K05 A5-
Issued 02.2012
Product description
2-pack HS Brillant clear coat is a high-gloss, VOC-compliant, high-solid clear coat from the 2-pack acrylic system.
Properties:
Flexible application
High stability
Very easy to polish
Good levelling
Good gloss and filling power
Application in two spray coats preferred, one-and-a-half coats possible
Technical data sheet
Substrate
Suitable base coats:
Waterborne base coats
   
Application
Mixing ratio:
–  3:1 by volume with:
2-pack VHS hardener -LHA 009 051 A2-/-LVM 009 051 A5-
2-pack VHS hardener, fast-drying -LHA 009 050 A2-
2-pack VHS hardener, slow-drying -LHA 009 052 A2-/-LHA 009 052 A3-
2-pack VHS hardener, extra slow-drying -LHA 009 053 A2-
The choice of hardener depends on the temperature and size of the surface. See technical data sheet for 2-pack VHS hardener → Chapter.
For elasticization, see → Anchor
Thinner:
Clear coat additive -LVM 007 000 A2-
HS spot thinner -LVM 006 000 A2-
See technical data sheet for 2-pack HS spot thinner → Chapter
 

2-pack HS Brillant plus clear coat

Application time/pot life:
–  Mixed for spraying, 75 to 90 minutes at +20°C
 

2-pack HS Brillant plus clear coat

Method of application: “spray”.
 

2-pack HS Brillant plus clear coat

–  Application viscosity 4 mm, +20 °C, DIN 53211
 

2-pack HS Brillant plus clear coat

Application viscosity 4 mm, gravity-feed spray gun “compliant” and “HVLP”.
 

2-pack HS Brillant plus clear coat

Add 5% clear coat additive -LVM 007 000 A2- at a material temperature of +20 °C
  Note
When used as clear coat for spot repairs (Clever Repair method), the 5% clear coat additive -LVM 007 000 A2- may be replaced with 5% HS spot thinner -LVM 006 000 A2-.
The mixture described here for the Clever Repair method must not be used on horizontal surfaces.
–  If thinner is added, use measuring stick to mix.
 

2-pack HS Brillant plus clear coat

–  Adjust spray nozzle following manufacturer's instructions to 1.2-1.3 mm for “compliancy”.
–  Adjust spray nozzle following manufacturer's instructions to 1.2-1.3 mm for “HVLP”.
–  Adjust spray pressure following manufacturer's instructions to 2.0-2.5 bar for “compliancy”.
–  Adjust atomising pressure following manufacturer's instructions to 0.7 bar for “HVLP”.
 

2-pack HS Brillant plus clear coat

Apply in two spray coats with 5-10 minutes intermediate flash-off time The first coat is applied with restraint, but still uniformly.
Can be applied in one-and-a-half coats; that is, the first half coat forms a thin, nearly uniform film, upon which a complete, uniform coat is sprayed.
–  The specified thickness for the dry film is 50-70 µm.
 

2-pack HS Brillant plus clear coat

Drying
Air drying at +18 to 22 °C ambient temperature:
Dry overnight
 

2-pack HS Brillant plus clear coat

Final flash-off time with force drying is at least 5-10 minutes.
 

2-pack HS Brillant plus clear coat

Force drying at +60-65 °C material temperature in 30-35 minutes.
 

2-pack HS Brillant plus clear coat

Final flash-off time with infrared drying is at least 5-10 minutes.
 

2-pack HS Brillant plus clear coat

Infrared drying with short-wave radiant heater, 10-15 minutes
 

2-pack HS Brillant plus clear coat

Special notes
Elasticization of rigid and semi-rigid plastics:
First mix the base material with 15% elastic additive -ALZ 011 001-.
Mixture with 2-pack VHS hardeners, 3:1 with 5% clear coat additive -LVM 007 000 A2- (drying time increases).
 

2-pack HS Brillant plus clear coat

Personal protective equipment:
Adhere to the safety data sheet.
Wear personal protective equipment during application.
Data
 

2-pack HS Brillant plus clear coat

Flash point: Above +23 °C
VOC content: 2004/42/IIB(d)(420)420 The EU limit value for this product (product category IIB.b) in ready-to-spray form is max. 420 g/l of volatile organic compounds. The VOC content of this product in ready-to-spray form is max. 420 g/l.
 
     
Storage
Guaranteed shelf life:
2-pack HS Brillant plus clear coat -LZK 769 K05 A5-, 48 months from production date.
Clear coat additive -LVM 007 000 A2- 24 months from production date.
May be used until the date stated on the label at latest if stored in sealed original containers at +20 °C.
 

2-pack HS Brillant plus clear coat

2-pack HS Brillant clear coat
Designation: 2-pack HS Brillant clear coat -L2K 769 K04 A5- Issued 10.2010 Product description ...

2-pack HS Performance clear coat
Designation: 2-pack HS Performance clear coat -LZK 769 K06 A5- Issued 08.2012 Product description ...

Other materials:

Removing and installing brake pedal
It is not possible to remove the brake pedal separately. –  To be able to remove it, pedal cluster with mounting bracket must be removed first → Chapter.   Note Removing brake pedal w ...

Removing and installing front footwell illumination bulb -L151-/-L152-
  Note If an LED front footwell light is faulty, the entire light must be renewed. Removing –  Remove front footwell light -K268-/-K269- → Chapter.     ...

Manual gearbox: selecting a gear
Fig. 134 Gear shift pattern of a 5-speed manual gearbox Fig. 135 Gear shift pattern of a 6-speed manual gearbox First read and observe the introductory information and safety warnings The positions of the individual driving gears are shown on the gearshift lever   or  . Fully ...

© 2016-2019 Copyright www.vwgolf.org