Volkswagen Golf Service & Repair Manual: 1-pack anti-corrosion primer

Volkswagen Golf Service & Repair Manual / General information, paint / Genuine products / SprayMax System / 1-pack anti-corrosion primer

Designation:

1-pack anti-corrosion primer -LLS MAX 003 M2-, red brown

Issued 03.2013

Product description

The 1-pack anti-corrosion primer -LLS MAX 003 M2- is a zinc chromate-free single-pack product from the PVB system.

The product can be used as a wash primer on all commonly found metallic substrates.

Protective garments and equipment in accordance with work safety regulations must be worn.

Properties:

Good corrosion protection.

Easy to handle (one-pack product).

Technical data sheet

Substrate

Suitable substrates:

Bare sheet steel, sanded

Cleaned and sanded electroplated or roller-galvanised steel panels or soft aluminium

Well-sanded factory paint or old paint (with the exception of thermoplastic paint)

Genuine replacement part primer, sanded

Surfaces prepared with 2-pack polyester products and then finely sanded

Note

Owing to the wide variety of metal alloys and manufacturing processes, it is essential to carry out a preliminary test on the respective substrate to ensure that the pretreatment is sufficient to guarantee perfect adhesion.

Substrate pre-treatment:

–	Thoroughly clean with silicone remover -LVM 020 000 A5- or slow-drying silicone remover -LVM 020 100 A5-.

1-pack anti-corrosion primer

–	Lightly sand old or factory paintwork.

–	Completely remove any rust spots and sand feather edges to old paint.

1-pack anti-corrosion primer

–	Before recoating, use a suitable cleaning agent to ensure a clean surface free of residues.

1-pack anti-corrosion primer

Application

Application:

–	Vigorously shake can for at least 2 minutes.

1-pack anti-corrosion primer

Method of application: “spray”.

–	Apply in 2 spray passes with 5-10 minutes intermediate flash-off time.

Spraying distance:

–	Maintain a distance of 20-25 cm.

–	The specified thickness for the dry film is 15-20 µm.

Note

If spray work must be interrupted, ensure that the nozzle is cleared to avoid clogging by inverting the can and spraying until the valve is empty.

1-pack anti-corrosion primer

Drying

Flash-off time is 10 to 20 minutes at an ambient temperature of +20 °C.

1-pack anti-corrosion primer

Recoating

Recoat with:

2-pack HS surfacer (see relevant data sheet)

2-pack HS top coats

Waterborne base coat and 2-pack HS clear coat

Note

Do not recoat with polyester or epoxy products.

Do not use on thermoplastic paint.

Do not overpaint directly with waterborne base coat.

Caution

Protective garments and equipment in accordance with work safety regulations must be worn.

Observe safety information sheets as well as warnings on the label of the spray can.

Shake again briefly before spraying each coat.

After fully emptying the spray can, dispose of as recycling material

Data

1-pack anti-corrosion primer

VOC content: 2004/42/IIB(e)(840)690

The EU limit value for this product (product category IIB.b) in ready-to-spray form is max. 840 g/l of volatile organic compounds. The VOC content of this product in ready-to-spray form is max. 690 g/l.

Storage

The guaranteed shelf life is 60 months from date of production. May be used until the date stated on the label at latest if stored in sealed original containers at +20 °C.

1-pack anti-corrosion primer

SprayMax System

...

1-pack test paint

Designation: 1-pack test paint -LLS MAX 005-, black Issued 10.2008 Product description ...

Other materials:

Assembly overview - alternator without sliding bushes
1 - Bolt Qty. 4 Specified torque: 23 Nm 2 - Alternator -C- Removing and installing → Chapter Checking → Chapter Removing and instal ...

Removing and installing head restraint
Removing Note The head restraints can be renewed with front seat installed. The release button of the driver seat is located on outer right side in direction of travel. The re ...

Front view
Fig. 2 Overview of the front of the vehicle Key for : Sensor or camera window on the mirror base for: Rain sensor Main beam assist (Light Assist) Lane departure warning system (Lane Assist) Road sign recognition Windscreen W ...